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Journal Articles

Computational Method to Predict Three-Dimensional Chatter Vibration in Cold Rolling of Flat Metals

Akash Patel, Arif Malik, Ritin Mathews

J. Manuf. Sci. Eng. April 2023, 145(4): 041004.

Paper No: MANU-22-1251

DOI: https://doi.org/10.1115/1.4056256

Published Online: December 12, 2022

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Topics: Chatter, Cold rolling, Displacement, Steady state, Stiffness, Strips, Vibration, Metals, Structural dynamics, Finite element methods

Journal Articles

A Voxel-Based End Milling Simulation Method to Analyze the Elastic Deformation of a Workpiece

Kazuki Kaneko, Jun Shimizu, Keiichi Shirase

J. Manuf. Sci. Eng. January 2023, 145(1): 011005.

Paper No: MANU-22-1321

DOI: https://doi.org/10.1115/1.4055794

Published Online: October 13, 2022

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Topics: Cutting, Deformation, Milling, Simulation, Stiffness, Finite element methods, Deflection, Finite element model

Journal Articles

Efficient Three-Dimensional Model to Predict Time History of Structural Dynamics in Cold Rolling Mills

Akash Patel, Arif Malik, Ritin Mathews

J. Manuf. Sci. Eng. July 2022, 144(7): 071009.

Paper No: MANU-21-1326

DOI: https://doi.org/10.1115/1.4052703

Published Online: December 17, 2021

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Topics: Displacement, Strips, Structural dynamics, Stiffness, Steady state, Cold rolling, Finite element methods, Deformation, Three-dimensional models

Journal Articles

Stochastic Method to Predict Effects of Roll Grinding Deviations on Sheet Flatness in Cold Rolling

Feng Zhang, Arif Malik

J. Manuf. Sci. Eng. June 2022, 144(6): 061014.

Paper No: MANU-21-1345

DOI: https://doi.org/10.1115/1.4052969

Published Online: December 3, 2021

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Topics: Cold rolling, Errors, Finite element methods, Finite element model, Grinding, Reliability, Deformation

Journal Articles

Digital Twin for the Transient Temperature Prediction During Coaxial One-Side Resistance Spot Welding of Al5052/CFRP

Sendong Ren, Yunwu Ma, Ninshu Ma, Qian Chen, Haiyuan Wu

J. Manuf. Sci. Eng. March 2022, 144(3): 031015.

Paper No: MANU-21-1246

DOI: https://doi.org/10.1115/1.4052130

Published Online: September 23, 2021

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Topics: Digital twin, Dimensions, Interpolation, Temperature, Transients (Dynamics), Welding, Cycles, Finite element model, Carbon reinforced plastics, Finite element methods

Journal Articles

Finite Element Analysis of the Effects of Process Representations on the Prediction of Residual Stresses and Chip Morphology in the Down-Milling of Ti6Al4V: Part I: Milling of Small Uncut Chip Thicknesses in the Micrometer Range With Finite Cutting Edge Radius

Nejah Tounsi, Tahany El-Wardany

J. Manuf. Sci. Eng. January 2022, 144(1): 011010.

Paper No: MANU-20-1479

DOI: https://doi.org/10.1115/1.4051287

Published Online: July 5, 2021

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Topics: Cutting, Finite element analysis, Machining, Milling, Stress, Constitutive equations, Finite element model, Residual stresses, Finite element methods

Journal Articles

Finite Element Analysis of the Effects of Process Representations on the Prediction of Residual Stresses and Chip Morphology in the Down-Milling of Ti6Al4V: Part II: Effect of Flank Wear and Conventional Uncut Chip Thicknesses in Milling With Finite Cutting Edge Radius

Nejah Tounsi, Tahany El-Wardany

J. Manuf. Sci. Eng. January 2022, 144(1): 011011.

Paper No: MANU-20-1482

DOI: https://doi.org/10.1115/1.4051288

Published Online: July 5, 2021

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Topics: Cutting, Milling, Wear, Stress, Modeling, Residual stresses, Finite element model, Finite element methods, Finite element analysis

Journal Articles

Real Single Grain Grinding Finite Element Method Simulation for Case-Hardened Steel Based on Equivalent Contact Area Analysis

Flavia Lerra, Erica Liverani, Enrico Landi, Alessandro Fortunato

J. Manuf. Sci. Eng. January 2022, 144(1): 011008.

Paper No: MANU-20-1705

DOI: https://doi.org/10.1115/1.4051536

Published Online: July 1, 2021

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Topics: Finite element methods, Flow (Dynamics), Geometry, Grinding, Simulation, Steel, Stress, Finite element model, Cutting, Gears

Journal Articles

An Efficient Multi-Scale Modeling Method that Reveals Coupled Effects Between Surface Roughness and Roll-Stack Deformation in Cold Sheet Rolling

Feng Zhang, Arif S. Malik

J. Manuf. Sci. Eng. October 2021, 143(10): 101005.

Paper No: MANU-20-1422

DOI: https://doi.org/10.1115/1.4050714

Published Online: April 26, 2021

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Topics: Stiffness, Surface roughness, Finite element methods, Deformation, Finite element model, Cold rolling, Finite element analysis

Journal Articles

Testing the State of Internal Load and Strength of the Facade Mesh Wire Subjected to the Corrugation Process

Elzbieta Gawronska, Szczepan Śpiewak

J. Manuf. Sci. Eng. August 2021, 143(8): 084501.

Paper No: MANU-20-1557

DOI: https://doi.org/10.1115/1.4050048

Published Online: March 26, 2021

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Topics: Wire, Stress, Finite element methods

Journal Articles

Microstructural Evolution and Fracture Mechanism for Scar Defect Formation on Advanced High Strength Steel During a Shearing Process

O. Diewwanit, P. Keawcha-um, T. Keawcha-um, W. Petchhan, S. Thipprakmas

J. Manuf. Sci. Eng. June 2021, 143(6): 061008.

Paper No: MANU-20-1363

DOI: https://doi.org/10.1115/1.4048857

Published Online: January 8, 2021

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Topics: Die cutting, Fracture (Materials), Fracture (Process), Simulation, High strength steel, Finite element methods, Clearances (Engineering)

Journal Articles

Friction Evaluation for Combined Drawing and Ironing Process With Thick Sheet by Ball Ironing Test

Nuttakorn Sae-eaw, Yingyot Aue-u-lan

J. Manuf. Sci. Eng. June 2021, 143(6): 061004.

Paper No: MANU-20-1300

DOI: https://doi.org/10.1115/1.4049035

Published Online: December 17, 2020

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Topics: Friction, Ironing (Metalworking), Stress, Deformation, Clearances (Engineering), Lubricants, Finite element methods, Finite element model, Pressure, Tribology

Journal Articles

Modeling Dynamic Stability and Cutting Forces in Micro Milling of Ti6Al4V Using Intermittent Oblique Cutting Finite Element Method Simulation-Based Force Coefficients

Priyabrata Sahoo, Karali Patra, Vishnu K. Singh, Rinku K. Mittal, Ramesh K. Singh

J. Manuf. Sci. Eng. September 2020, 142(9): 091005.

Paper No: MANU-20-1111

DOI: https://doi.org/10.1115/1.4047432

Published Online: June 17, 2020

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Topics: Cutting, Dynamic stability, Milling, Simulation, Finite element methods, Wear

Journal Articles

Hybrid Nonlinear Variation Modeling of Compliant Metal Plate Assemblies Considering Welding Shrinkage and Angular Distortion

Changhui Liu, Tao Liu, Juan Du, Yansong Zhang, Xinmin Lai, Jianjun Shi

J. Manuf. Sci. Eng. April 2020, 142(4): 041003.

Paper No: MANU-19-1504

DOI: https://doi.org/10.1115/1.4046250

Published Online: February 24, 2020

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Topics: Deformation, Manufacturing, Modeling, Shrinkage (Materials), Welding, Simulation, Metals, Finite element methods

Journal Articles

Effects of Varying Dynamics of Flexible Workpieces in Milling Operations

Adam K. Kiss, Daniel Bachrathy, Gabor Stepan

J. Manuf. Sci. Eng. January 2020, 142(1): 011005.

Paper No: MANU-19-1332

DOI: https://doi.org/10.1115/1.4045418

Published Online: November 20, 2019

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Topics: Cutting, Dynamics (Mechanics), Errors, Milling, Stability, Chatter, Vibration, Finite element methods, Finite element model, Machining

Journal Articles

Effect of the Field Shaper Geometries in Electromagnetic Crimping of Tubes on Rods

Ramesh Kumar, Sachin D. Kore

J. Manuf. Sci. Eng. November 2019, 141(11): 114501.

Paper No: MANU-19-1111

DOI: https://doi.org/10.1115/1.4044516

Published Online: September 18, 2019

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Topics: Copper, Current density, Finite element analysis, Joining, Magnetic fields, Materials properties, Modeling, Rods, Simulation, Temperature

Journal Articles

A Coupling Approach Combining Computational Fluid Dynamics and Finite Element Method to Predict Cutting Fluid Effects on the Tool Temperature in Cutting Processes

Thorsten Helmig, Bingxiao Peng, Claas Ehrenpreis, Thorsten Augspurger, Yona Frekers, Reinhold Kneer, Thomas Bergs

J. Manuf. Sci. Eng. October 2019, 141(10): 101003.

Paper No: MANU-19-1271

DOI: https://doi.org/10.1115/1.4044102

Published Online: July 31, 2019

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Topics: Computational fluid dynamics, Cutting, Finite element methods, Fluids, Simulation, Temperature, Heat, Drilling

Journal Articles

Numerical Modeling of Thermo-Mechanically Induced Stress in Substrates for Droplet-Based Additive Manufacturing Processes

Chang Yoon Park, Tarek I. Zohdi

J. Manuf. Sci. Eng. June 2019, 141(6): 061001.

Paper No: MANU-18-1074

DOI: https://doi.org/10.1115/1.4043254

Published Online: April 12, 2019

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Topics: Drops, Finite element methods, Fluids, Heat, Particulate matter, Stress, Additive manufacturing, Computer simulation, Thermoelasticity, Temperature

Journal Articles

Time-Varying Chatter Frequency Characteristics in Thin-Walled Workpiece Milling With B-Spline Wavelet on Interval Finite Element Method

Chenxi Wang, Xingwu Zhang, Xuefeng Chen, Hongrui Cao

J. Manuf. Sci. Eng. May 2019, 141(5): 051008.

Paper No: MANU-18-1712

DOI: https://doi.org/10.1115/1.4043257

Published Online: April 1, 2019

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Topics: Chatter, Milling, Wavelets, Finite element methods, B-splines

Journal Articles

Lateral Forces in Rolling-Cut Shearing and Their Consequences on Common Edge Defects

Alexander Zeiler, Andreas Steinboeck, Andreas Kugi, Martin Jochum

J. Manuf. Sci. Eng. April 2019, 141(4): 041001.

Paper No: MANU-18-1185

DOI: https://doi.org/10.1115/1.4042578

Published Online: February 27, 2019

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Topics: Blades, Die cutting, Simulation, Kinematics, Finite element methods, Shapes, Shearing (Deformation), Shear (Mechanics)

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Journal citation

NARROW

Computational Method to Predict Three-Dimensional Chatter Vibration in Cold Rolling of Flat Metals

A Voxel-Based End Milling Simulation Method to Analyze the Elastic Deformation of a Workpiece

Efficient Three-Dimensional Model to Predict Time History of Structural Dynamics in Cold Rolling Mills

Stochastic Method to Predict Effects of Roll Grinding Deviations on Sheet Flatness in Cold Rolling

Digital Twin for the Transient Temperature Prediction During Coaxial One-Side Resistance Spot Welding of Al5052/CFRP

Finite Element Analysis of the Effects of Process Representations on the Prediction of Residual Stresses and Chip Morphology in the Down-Milling of Ti6Al4V: Part I: Milling of Small Uncut Chip Thicknesses in the Micrometer Range With Finite Cutting Edge Radius

Finite Element Analysis of the Effects of Process Representations on the Prediction of Residual Stresses and Chip Morphology in the Down-Milling of Ti6Al4V: Part II: Effect of Flank Wear and Conventional Uncut Chip Thicknesses in Milling With Finite Cutting Edge Radius

Real Single Grain Grinding Finite Element Method Simulation for Case-Hardened Steel Based on Equivalent Contact Area Analysis

An Efficient Multi-Scale Modeling Method that Reveals Coupled Effects Between Surface Roughness and Roll-Stack Deformation in Cold Sheet Rolling

Testing the State of Internal Load and Strength of the Facade Mesh Wire Subjected to the Corrugation Process

Microstructural Evolution and Fracture Mechanism for Scar Defect Formation on Advanced High Strength Steel During a Shearing Process

Friction Evaluation for Combined Drawing and Ironing Process With Thick Sheet by Ball Ironing Test

Modeling Dynamic Stability and Cutting Forces in Micro Milling of Ti6Al4V Using Intermittent Oblique Cutting Finite Element Method Simulation-Based Force Coefficients

Hybrid Nonlinear Variation Modeling of Compliant Metal Plate Assemblies Considering Welding Shrinkage and Angular Distortion

Effects of Varying Dynamics of Flexible Workpieces in Milling Operations

Effect of the Field Shaper Geometries in Electromagnetic Crimping of Tubes on Rods

A Coupling Approach Combining Computational Fluid Dynamics and Finite Element Method to Predict Cutting Fluid Effects on the Tool Temperature in Cutting Processes

Numerical Modeling of Thermo-Mechanically Induced Stress in Substrates for Droplet-Based Additive Manufacturing Processes

Time-Varying Chatter Frequency Characteristics in Thin-Walled Workpiece Milling With B-Spline Wavelet on Interval Finite Element Method

Lateral Forces in Rolling-Cut Shearing and Their Consequences on Common Edge Defects

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