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Journal Articles

A Desirability-Based Solution Search Method for Sequential Optimization of the Hot Rolling Process

Faruk Cavdar, Erdoğan Kanca
Journal: Journal of Manufacturing Science and Engineering
Article Type: Research Papers
J. Manuf. Sci. Eng. October 2023, 145(10): 101008.
Paper No: MANU-23-1113
https://doi.org/10.1115/1.4062787
Published Online: July 20, 2023
View Article titled, A Desirability-Based Solution Search Method for Sequential Optimization of the Hot Rolling Process
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Topics: Design, Hot rolling, Optimization, Surface roughness, Finite element model, Simulation, Dimensions, Flow (Dynamics), Finite element methods
Journal Articles

Computational Method to Predict Three-Dimensional Chatter Vibration in Cold Rolling of Flat Metals

Akash Patel, Arif Malik, Ritin Mathews
Journal: Journal of Manufacturing Science and Engineering
Article Type: Research Papers
J. Manuf. Sci. Eng. April 2023, 145(4): 041004.
Paper No: MANU-22-1251
https://doi.org/10.1115/1.4056256
Published Online: December 12, 2022
View Article titled, Computational Method to Predict Three-Dimensional Chatter Vibration in Cold Rolling of Flat Metals
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Topics: Chatter, Cold rolling, Displacement, Steady state, Stiffness, Strips, Vibration, Metals, Structural dynamics, Finite element methods
Journal Articles

A Voxel-Based End Milling Simulation Method to Analyze the Elastic Deformation of a Workpiece

Kazuki Kaneko, Jun Shimizu, Keiichi Shirase
Journal: Journal of Manufacturing Science and Engineering
Article Type: Research Papers
J. Manuf. Sci. Eng. January 2023, 145(1): 011005.
Paper No: MANU-22-1321
https://doi.org/10.1115/1.4055794
Published Online: October 13, 2022
View Article titled, A Voxel-Based End Milling Simulation Method to Analyze the Elastic Deformation of a Workpiece
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Topics: Cutting, Deformation, Milling, Simulation, Stiffness, Finite element methods, Deflection, Finite element model
Journal Articles

Efficient Three-Dimensional Model to Predict Time History of Structural Dynamics in Cold Rolling Mills

Akash Patel, Arif Malik, Ritin Mathews
Journal: Journal of Manufacturing Science and Engineering
Article Type: Research Papers
J. Manuf. Sci. Eng. July 2022, 144(7): 071009.
Paper No: MANU-21-1326
https://doi.org/10.1115/1.4052703
Published Online: December 17, 2021
View Article titled, Efficient Three-Dimensional Model to Predict Time History of Structural Dynamics in Cold Rolling Mills
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Topics: Displacement, Strips, Structural dynamics, Stiffness, Steady state, Cold rolling, Finite element methods, Deformation, Three-dimensional models
Journal Articles

Stochastic Method to Predict Effects of Roll Grinding Deviations on Sheet Flatness in Cold Rolling

Feng Zhang, Arif Malik
Journal: Journal of Manufacturing Science and Engineering
Article Type: Research Papers
J. Manuf. Sci. Eng. June 2022, 144(6): 061014.
Paper No: MANU-21-1345
https://doi.org/10.1115/1.4052969
Published Online: December 3, 2021
View Article titled, Stochastic Method to Predict Effects of Roll Grinding Deviations on Sheet Flatness in Cold Rolling
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Topics: Cold rolling, Errors, Finite element methods, Finite element model, Grinding, Reliability, Deformation
Journal Articles

Digital Twin for the Transient Temperature Prediction During Coaxial One-Side Resistance Spot Welding of Al5052/CFRP

Sendong Ren, Yunwu Ma, Ninshu Ma, Qian Chen, Haiyuan Wu
Journal: Journal of Manufacturing Science and Engineering
Article Type: Research Papers
J. Manuf. Sci. Eng. March 2022, 144(3): 031015.
Paper No: MANU-21-1246
https://doi.org/10.1115/1.4052130
Published Online: September 23, 2021
View Article titled, Digital Twin for the Transient Temperature Prediction During Coaxial One-Side Resistance Spot Welding of Al5052/CFRP
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Topics: Digital twin, Dimensions, Interpolation, Temperature, Transients (Dynamics), Welding, Cycles, Finite element model, Carbon reinforced plastics, Finite element methods
Journal Articles

Finite Element Analysis of the Effects of Process Representations on the Prediction of Residual Stresses and Chip Morphology in the Down-Milling of Ti6Al4V: Part I: Milling of Small Uncut Chip Thicknesses in the Micrometer Range With Finite Cutting Edge Radius

Nejah Tounsi, Tahany El-Wardany
Journal: Journal of Manufacturing Science and Engineering
Article Type: Research Papers
J. Manuf. Sci. Eng. January 2022, 144(1): 011010.
Paper No: MANU-20-1479
https://doi.org/10.1115/1.4051287
Published Online: July 5, 2021
View Article titled, Finite Element Analysis of the Effects of Process Representations on the Prediction of Residual Stresses and Chip Morphology in the Down-Milling of Ti6Al4V: Part I: Milling of Small Uncut Chip Thicknesses in the Micrometer Range With Finite Cutting Edge Radius
Open the PDF for Finite Element Analysis of the Effects of Process Representations on the Prediction of Residual Stresses and Chip Morphology in the Down-Milling of Ti6Al4V: Part I: Milling of Small Uncut Chip Thicknesses in the Micrometer Range With Finite Cutting Edge Radius in another window
Topics: Cutting, Finite element analysis, Machining, Milling, Stress, Constitutive equations, Finite element model, Residual stresses, Finite element methods
Journal Articles

Finite Element Analysis of the Effects of Process Representations on the Prediction of Residual Stresses and Chip Morphology in the Down-Milling of Ti6Al4V: Part II: Effect of Flank Wear and Conventional Uncut Chip Thicknesses in Milling With Finite Cutting Edge Radius

Nejah Tounsi, Tahany El-Wardany
Journal: Journal of Manufacturing Science and Engineering
Article Type: Research Papers
J. Manuf. Sci. Eng. January 2022, 144(1): 011011.
Paper No: MANU-20-1482
https://doi.org/10.1115/1.4051288
Published Online: July 5, 2021
View Article titled, Finite Element Analysis of the Effects of Process Representations on the Prediction of Residual Stresses and Chip Morphology in the Down-Milling of Ti6Al4V: Part II: Effect of Flank Wear and Conventional Uncut Chip Thicknesses in Milling With Finite Cutting Edge Radius
Open the PDF for Finite Element Analysis of the Effects of Process Representations on the Prediction of Residual Stresses and Chip Morphology in the Down-Milling of Ti6Al4V: Part II: Effect of Flank Wear and Conventional Uncut Chip Thicknesses in Milling With Finite Cutting Edge Radius in another window
Topics: Cutting, Milling, Wear, Stress, Modeling, Residual stresses, Finite element model, Finite element methods, Finite element analysis
Journal Articles

Real Single Grain Grinding Finite Element Method Simulation for Case-Hardened Steel Based on Equivalent Contact Area Analysis

Flavia Lerra, Erica Liverani, Enrico Landi, Alessandro Fortunato
Journal: Journal of Manufacturing Science and Engineering
Article Type: Research Papers
J. Manuf. Sci. Eng. January 2022, 144(1): 011008.
Paper No: MANU-20-1705
https://doi.org/10.1115/1.4051536
Published Online: July 1, 2021
View Article titled, Real Single Grain Grinding Finite Element Method Simulation for Case-Hardened Steel Based on Equivalent Contact Area Analysis
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Topics: Finite element methods, Flow (Dynamics), Geometry, Grinding, Simulation, Steel, Stress, Finite element model, Cutting, Gears
Journal Articles

An Efficient Multi-Scale Modeling Method that Reveals Coupled Effects Between Surface Roughness and Roll-Stack Deformation in Cold Sheet Rolling

Feng Zhang, Arif S. Malik
Journal: Journal of Manufacturing Science and Engineering
Article Type: Research Papers
J. Manuf. Sci. Eng. October 2021, 143(10): 101005.
Paper No: MANU-20-1422
https://doi.org/10.1115/1.4050714
Published Online: April 26, 2021
View Article titled, An Efficient Multi-Scale Modeling Method that Reveals Coupled Effects Between Surface Roughness and Roll-Stack Deformation in Cold Sheet Rolling
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Topics: Stiffness, Surface roughness, Finite element methods, Deformation, Finite element model, Cold rolling, Finite element analysis
Journal Articles

Testing the State of Internal Load and Strength of the Facade Mesh Wire Subjected to the Corrugation Process

Elzbieta Gawronska, Szczepan Śpiewak
Journal: Journal of Manufacturing Science and Engineering
Article Type: Technical Briefs
J. Manuf. Sci. Eng. August 2021, 143(8): 084501.
Paper No: MANU-20-1557
https://doi.org/10.1115/1.4050048
Published Online: March 26, 2021
View Article titled, Testing the State of Internal Load and Strength of the Facade Mesh Wire Subjected to the Corrugation Process
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Topics: Wire, Stress, Finite element methods
Journal Articles

Microstructural Evolution and Fracture Mechanism for Scar Defect Formation on Advanced High Strength Steel During a Shearing Process

O. Diewwanit, P. Keawcha-um, T. Keawcha-um, W. Petchhan, S. Thipprakmas
Journal: Journal of Manufacturing Science and Engineering
Article Type: Research Papers
J. Manuf. Sci. Eng. June 2021, 143(6): 061008.
Paper No: MANU-20-1363
https://doi.org/10.1115/1.4048857
Published Online: January 8, 2021
View Article titled, Microstructural Evolution and Fracture Mechanism for Scar Defect Formation on Advanced High Strength Steel During a Shearing Process
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Topics: Die cutting, Fracture (Materials), Fracture (Process), Simulation, High strength steel, Finite element methods, Clearances (Engineering)
Journal Articles

Friction Evaluation for Combined Drawing and Ironing Process With Thick Sheet by Ball Ironing Test

Nuttakorn Sae-eaw, Yingyot Aue-u-lan
Journal: Journal of Manufacturing Science and Engineering
Article Type: Research Papers
J. Manuf. Sci. Eng. June 2021, 143(6): 061004.
Paper No: MANU-20-1300
https://doi.org/10.1115/1.4049035
Published Online: December 17, 2020
View Article titled, Friction Evaluation for Combined Drawing and Ironing Process With Thick Sheet by Ball Ironing Test
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Topics: Friction, Ironing (Metalworking), Stress, Deformation, Clearances (Engineering), Lubricants, Finite element methods, Finite element model, Pressure, Tribology
Journal Articles

Modeling Dynamic Stability and Cutting Forces in Micro Milling of Ti6Al4V Using Intermittent Oblique Cutting Finite Element Method Simulation-Based Force Coefficients

Priyabrata Sahoo, Karali Patra, Vishnu K. Singh, Rinku K. Mittal, Ramesh K. Singh
Journal: Journal of Manufacturing Science and Engineering
Article Type: Research Papers
J. Manuf. Sci. Eng. September 2020, 142(9): 091005.
Paper No: MANU-20-1111
https://doi.org/10.1115/1.4047432
Published Online: June 17, 2020
View Article titled, Modeling Dynamic Stability and Cutting Forces in Micro Milling of Ti6Al4V Using Intermittent Oblique Cutting Finite Element Method Simulation-Based Force Coefficients
Open the PDF for Modeling Dynamic Stability and Cutting Forces in Micro Milling of Ti6Al4V Using Intermittent Oblique Cutting Finite Element Method Simulation-Based Force Coefficients in another window
Topics: Cutting, Dynamic stability, Milling, Simulation, Finite element methods, Wear
Journal Articles

Hybrid Nonlinear Variation Modeling of Compliant Metal Plate Assemblies Considering Welding Shrinkage and Angular Distortion

Changhui Liu, Tao Liu, Juan Du, Yansong Zhang, Xinmin Lai, Jianjun Shi
Journal: Journal of Manufacturing Science and Engineering
Article Type: Research Papers
J. Manuf. Sci. Eng. April 2020, 142(4): 041003.
Paper No: MANU-19-1504
https://doi.org/10.1115/1.4046250
Published Online: February 24, 2020
View Article titled, Hybrid Nonlinear Variation Modeling of Compliant Metal Plate Assemblies Considering Welding Shrinkage and Angular Distortion
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Topics: Deformation, Manufacturing, Modeling, Shrinkage (Materials), Welding, Simulation, Metals, Finite element methods
Journal Articles

Effects of Varying Dynamics of Flexible Workpieces in Milling Operations

Adam K. Kiss, Daniel Bachrathy, Gabor Stepan
Journal: Journal of Manufacturing Science and Engineering
Article Type: Research Papers
J. Manuf. Sci. Eng. January 2020, 142(1): 011005.
Paper No: MANU-19-1332
https://doi.org/10.1115/1.4045418
Published Online: November 20, 2019
View Article titled, Effects of Varying Dynamics of Flexible Workpieces in Milling Operations
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Topics: Cutting, Dynamics (Mechanics), Errors, Milling, Stability, Chatter, Vibration, Finite element methods, Finite element model, Machining
Journal Articles

Effect of the Field Shaper Geometries in Electromagnetic Crimping of Tubes on Rods

Ramesh Kumar, Sachin D. Kore
Journal: Journal of Manufacturing Science and Engineering
Article Type: Technical Briefs
J. Manuf. Sci. Eng. November 2019, 141(11): 114501.
Paper No: MANU-19-1111
https://doi.org/10.1115/1.4044516
Published Online: September 18, 2019
View Article titled, Effect of the Field Shaper Geometries in Electromagnetic Crimping of Tubes on Rods
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Topics: Copper, Current density, Finite element analysis, Joining, Magnetic fields, Materials properties, Modeling, Rods, Simulation, Temperature
Journal Articles

A Coupling Approach Combining Computational Fluid Dynamics and Finite Element Method to Predict Cutting Fluid Effects on the Tool Temperature in Cutting Processes

Thorsten Helmig, Bingxiao Peng, Claas Ehrenpreis, Thorsten Augspurger, Yona Frekers, Reinhold Kneer, Thomas Bergs
Journal: Journal of Manufacturing Science and Engineering
Article Type: Research-Article
J. Manuf. Sci. Eng. October 2019, 141(10): 101003.
Paper No: MANU-19-1271
https://doi.org/10.1115/1.4044102
Published Online: July 31, 2019
View Article titled, A Coupling Approach Combining Computational Fluid Dynamics and Finite Element Method to Predict Cutting Fluid Effects on the Tool Temperature in Cutting Processes
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Topics: Computational fluid dynamics, Cutting, Finite element methods, Fluids, Simulation, Temperature, Heat, Drilling
Journal Articles

Numerical Modeling of Thermo-Mechanically Induced Stress in Substrates for Droplet-Based Additive Manufacturing Processes

Chang Yoon Park, Tarek I. Zohdi
Journal: Journal of Manufacturing Science and Engineering
Article Type: Research-Article
J. Manuf. Sci. Eng. June 2019, 141(6): 061001.
Paper No: MANU-18-1074
https://doi.org/10.1115/1.4043254
Published Online: April 12, 2019
View Article titled, Numerical Modeling of Thermo-Mechanically Induced Stress in Substrates for Droplet-Based Additive Manufacturing Processes
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Topics: Drops, Finite element methods, Fluids, Heat, Particulate matter, Stress, Additive manufacturing, Computer simulation, Thermoelasticity, Temperature
Journal Articles

Time-Varying Chatter Frequency Characteristics in Thin-Walled Workpiece Milling With B-Spline Wavelet on Interval Finite Element Method

Chenxi Wang, Xingwu Zhang, Xuefeng Chen, Hongrui Cao
Journal: Journal of Manufacturing Science and Engineering
Article Type: Research-Article
J. Manuf. Sci. Eng. May 2019, 141(5): 051008.
Paper No: MANU-18-1712
https://doi.org/10.1115/1.4043257
Published Online: April 1, 2019
View Article titled, Time-Varying Chatter Frequency Characteristics in Thin-Walled Workpiece Milling With B-Spline Wavelet on Interval Finite Element Method
Open the PDF for Time-Varying Chatter Frequency Characteristics in Thin-Walled Workpiece Milling With B-Spline Wavelet on Interval Finite Element Method in another window
Topics: Chatter, Milling, Wavelets, Finite element methods, B-splines