Tool Point Frequency Response Prediction for High-Speed Machining by RCSA

[+] Author and Article Information
Tony L. Schmitz, Matthew A. Davies, Michael D. Kennedy

Manufacturing Metrology Division, National Institute of Standards and Technology, 100 Bureau Drive, MS 8220, Gaithersburg, MD 20899

J. Manuf. Sci. Eng 123(4), 700-707 (Jan 01, 2001) (8 pages) doi:10.1115/1.1392994 History: Received September 01, 2000; Revised January 01, 2001
Copyright © 2001 by ASME
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RCSA Description I: assembled/component systems
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RCSA Description II: tool/holder/spindle assembly model
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Tool loading conditions
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Cantilever response convergence
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Measured FRF of HSK 63A collet/spindle combination (Y-direction)
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Experimental/predicted Y direction tool point FRFs (8, 9, and 10:1 tools)
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Stability lobe diagram (9:1 tool)
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Stability lobe diagram (10:1 tool)
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Critical stability limits vs. tool length (11.8 mm diameter tooling)
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Y direction tool point direct FRF (19.1 mm diameter tooling)
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Y direction mode shape comparison (19.1 mm diameter tooling)
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Critical stability limit variation (6.35 mm diameter tooling)
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Y direction tool point direct FRF (23.5 mm overhang)



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