A Force-Control Model for Edge-Deburring with Filamentary Brush

[+] Author and Article Information
Lienjing Chen

United Technologies Research Center, East Hartford, CT 06108

Robert J. Stango

Dept. of Mechanical Engineering, Marquette University, Milwaukee, WI 53201-1881

Vikram Cariapa

Dept. of Industrial Engineering, Marquette University, Milwaukee, WI 53201-1881

J. Manuf. Sci. Eng 123(3), 528-532 (Oct 01, 1999) (5 pages) doi:10.1115/1.1373650 History: Received July 01, 1999; Revised October 01, 1999
Copyright © 2001 by ASME
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Fitzpatrick, P. R., and Paul, F. W., 1987, “Robotics Finishing Using Brushes-Material Removal Mechanics,” SME Proceedings, Deburring and Surface Conditioning, Phoenix, AZ, #Mr87-156.
Stango,  R. J., Cariapa,  V., Liang,  S. K., and Prasad,  A., 1991, “Measurement and Analysis of Brushing Tool Performance Characteristics: Part I and Part II,” ASME J. Eng. Ind., 113, No. 3, pp. 283–289.
Stango,  R. J., Chen,  L., and Cariapa,  V., 1999, “Automated Deburring with Filamentary Brush: Prescribed Burr Geometry,” ASME J. Manuf. Sci. Eng., 121, No. 3, pp. 385–392.
Cariapa,  V., Stango,  R. J., Chen,  L., and Hermann,  R., 1992, “Aspects of Process Model for Automatic Control of Edge-Deburring with Filamentary Brush,” ASME J. Eng. Ind., 114, No.3, pp. 294–300.
Chen, L., Stango, R. J., and Cariapa, V., 1997, “Development of Force Control Model for Edge-Deburring with Filamentary Brush,” Proceedings of the ASME WAM, IMCE Symposium on Automated Deburring and Finishing Methods: Non-Traditional and Traditional Methods, pp. 281–291, Dallas, TX, November 10–21.
Chen, L., Stango, R. J., and Cariapa, V., 1991, “Automated Prototype Deburring with Compliant Brushing Tool,” Intelligent Design and Manufacturing for Prototyping, Symposium Volume, ASME, pp. 147–162.


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Figure showing (a) brush/burr contact geometry (b) burr of unknown variable height and known thickness and (c) control variables used for burr removal
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A fitted master curve of force for a planar brush
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Control system block diagram for deburring burr with random geometry
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Figure illustrating initial random burr geometry (solid line), reduced burr height profile for Ka=1.25 (long dashed line) and 1.0 (short dashed line) and w=0.26 mm
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Actual feed rate obtained for Ka=1.25 (solid line) and 1.0 (dashed line)
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Total force obtained for Ka=1.25 (solid line) and 1.0 (dashed line)



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