Development of Hardware Simulator and Controller for Web Transport Process

[+] Author and Article Information
Jeetae Kim

Automation Laboratory, Mechanical and Aerospace Engineering, Konkuk University, Seoul 143-701, Koreakjee2000@kornet.net

J. Manuf. Sci. Eng 128(1), 378-381 (Jun 21, 2005) (4 pages) doi:10.1115/1.2124992 History: Received June 01, 2004; Revised June 21, 2005

In this study a hardware simulator and controller for web transport process are developed. First the dynamics of web transport process is analyzed for simulator and controller design. An example Polypropylene transport process is investigated and its simplified transport model is derived. Then the web transport process simulator and its controller are developed. Accurate tension force control is needed to produce high quality web formed materials. The process controller uses the loadcell as a tension measuring device and closed-loop control is used for tension force regulation. The response of the system is tested under the disturbances in tension and the experimental results show that the system regulates tension disturbances properly.

Copyright © 2006 by American Society of Mechanical Engineers
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Figure 1

An example web transport process- Polypropylene film transportation over the rolls

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Figure 2

The dynamic model of a single roll

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Figure 3

The simplified web transport process

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Figure 4

The web transport process simulation system

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Figure 5

Polypropylene film transportation on the process simulator

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Figure 6

The closed-loop controller for web transport process

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Figure 7

Step change in roll speed as tension disturbance

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Figure 8

Responses of the system to the tension disturbance



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