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A THERMAL MODEL TO PREDICT TOOL TEMPERATURE IN MACHINING OF TI-6AL-4V ALLOY WITH AN ATOMIZATION-BASED CUTTING FLUID SPRAY SYSTEM

[+] Author and Article Information
Asif Tanveer

Graduate Student Department of Mechanical Science and Engineering University of Illinois at Urbana-Champaign Urbana, Illinois 61801
asiftanveer302@gmail.com

Deepak Marla

Postdoctoral Research Associate Department of Mechanical Science and Engineering University of Illinois at Urbana-Champaign Urbana, Illinois 61801
deepakmarla@gmail.com

Shiv G. Kapoor

Professor Department of Mechanical Science and Engineering University of Illinois at Urbana-Champaign Urbana, Illinois 61801
sgkapoor@illinois.edu

1Corresponding author.

ASME doi:10.1115/1.4036123 History: Received August 20, 2016; Revised February 14, 2017

Abstract

In this study a heat transfer model of machining of Ti-6Al-4V under the application of atomization-based cutting fluid spray coolant is developed to predict the temperature of the cutting tool. Owing to high tool temperature involved in machining of Ti-6Al-4V, the model considers film boiling as the major heat transfer phenomenon. In addition, the design parameters of the spray for effective cooling during machining are derived based on droplet-surface interaction model. Machining experiments are conducted and the temperatures are recorded using the inserted thermocouple technique. The experimental data are compared with the model predictions. The temperature field obtained is comparable to the experimental results, confirming that the model predicts tool temperature during machining with ACF spray cooling satisfactorily.

Copyright (c) 2017 by ASME
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