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TECHNICAL BRIEFS

Experimentation on the Residual Stresses Generated by Endmilling

[+] Author and Article Information
Kurt Jacobus, S. G. Kapoor

R. E. DeVor

Department of Mechanical and Industrial Engineering, University of Illinois at Urbana-Champaign, Urbana, IL 61801

J. Manuf. Sci. Eng 123(4), 748-753 (Sep 01, 2000) (6 pages) doi:10.1115/1.1392995 History: Received July 01, 1999; Revised September 01, 2000
Copyright © 2001 by ASME
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References

Gallant, A. D., Bar-On, I., and Tuler, F. R., 1991, “Effect of Residual Stress on the J-R Curve of HY-100 Steel,” ASTM Special Technical Publication, pp. 260–272. ASTM.
Cramberg,  U., and Horn,  E. M., 1975, “Erfahrungen mit Schädigungen durch Gleichmäßige Flächenkorrosion Sowle Selektive Korrosion, Mulden-, Spalt-, und Kontaktkorrosion,” VDI-Berichte,243, pp. 75–92.
Jacobus, K., DeVor, R. E., and Kapoor, S. G., 1999, “Part Warpage Model Based on Machining-Induced Residual Stress,” Transactions of the North American Manufacturing Research Institute, NAMRC XXVII. SME,
Jacobus,  K., DeVor,  R. E., and Kapoor,  S. G., 2000 “Machining-Induced Residual Stress: Experimentation and Modeling,” ASME J. Manuf. Sci. Eng. 122, pp. 20–31.
Jacobus, K., 1999, “Modeling of Machining-Induced Residual Stress,” PhD thesis, University of Illinois at Urbana-Champaign.
Matsumoto,  Y., Magda,  D., Hoeppner,  D. W., and Kim,  T. Y., 1991, “Effect of Machining Processes on the Fatigue Strength of Hardened AISI 4340 Steel,” ASME J. Eng., 113, No. 2, pp. 154–159.
El-Khabeery,  M. M., and Fattouh,  M., 1989, “Residual Stress Distribution Caused by Milling,” Int. J. Mach. Tools Manuf., 29, No. 3, pp. 391–401.
Fuh,  K.-H., and Wu,  C.-F., 1995, “A Residual-Stress Model for the Milling of Aluminum Alloy (2014-T6),” J. Mater. Process. Technol., 51, Nos. 1-4, pp. 87–105.
Fuh,  K.-H., and Wu,  C.-F., 1995, “Proposed Statistical Model for Surface Quality Prediction in End-Milling of Al Alloy,” Int. J. Mach. Tools Manuf., 35, No. 8, pp. 1187–1200.
Henriksen,  E. K., 1951, “Residual Stresses in Machined Surfaces,” Trans. ASME, 73, pp. 69–76.
Okushima,  K., and Kakino,  Y., 1971, “The Residual Stress Distributions Produced by Metal Cutting,” CIRP Ann., 20, No. 1, pp. 13–14.

Figures

Grahic Jump Location
Process geometry and measurement locations for end-milling experimentation
Grahic Jump Location
Residual stress from endmilling tests 1-5, workpiece coordinate frfme
Grahic Jump Location
Residual stress from endmilling at surface versus location, workpiece coordinate frame
Grahic Jump Location
Residual stress from endmilling test 1, tool coordinate frame
Grahic Jump Location
Schematic interaction of mechanical and thermal effects in endmilling

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