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TECHNICAL PAPERS

A Three-Dimensional Model for the Surface Texture in Surface Grinding, Part 2: Grinding Wheel Surface Texture Model

[+] Author and Article Information
Erik J. Salisbury, K. Vinod Domala, Kee S. Moon, Michele H. Miller, John W. Sutherland

Department of Mechanical Engineering—Engineering Mechanics, Michigan Technological University, Houghton, MI 49931

J. Manuf. Sci. Eng 123(4), 582-590 (Feb 01, 2001) (9 pages) doi:10.1115/1.1391428 History: Received August 01, 1998; Revised February 01, 2001
Copyright © 2001 by ASME
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References

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Nakayama,  K., and Shaw,  M. C., 1967, “Study of the Finish Produced in Surface Grinding, Part II—Analytical,” Proc. Inst. Mech. Eng., 182, Part 3K, pp. 179–194.
Reichenbach,  G. S., Mayer,  I. E., Kalpakcioglu,  S., and Shaw,  M. C., 1956, “The Role of Chip thickness in Grinding,” Trans. ASME, 18, pp. 847–850.
Chen,  C., Jung,  Y., and Inasaki,  I., 1989, “Surface, Cylindrical and Internal Grinding of Advanced Ceramics: Grinding Fundamentals and Applications,” ASME J. Eng. Ind., 39, pp. 201–211.
Kaliszer, H., and Trmal, G., 1973, “Generation of Surface Topography on a Ground Surface,” Proceedings of the Fourteenth International Machine Tool Design and Research Conference, pp. 677–681.
Franse, J., and de Jong, G. J., 1987, “Roughness Generation in Precision Grinding of Small Optical Surfaces,” Micromachining of Elements with Optical and other Submicrometer Dimensional & Surface Specifications, SPIE, Vol. 803, pp. 43–52.
Fawcett, S. C., and Dow, T. A., July 1992, “Influence of Wheel Speed on Surface Finish and Chip Geometry in Precision Contour Grinding,” Proceedings of the American Society of Precision Engineers, 14 , No. 3, pp. 160–167.
Storz, G. E., and Dow, T. A., 1993, “Virtual Modelling of Contour Grinding,” Proceedings of the ASPE, pp. 193–196.
Salisbury, E. J., Moon, K. S., and Sutherland, J. W., 1994, “Precision Ground Surface Characterization via 2-D Spectral Analysis,” Proceedings of the First S. M. Wu Symposium on Manufacturing Science, Vol. 1, pp. 269–272.
DeVor,  R. E., and Wu,  S. M., 1972, “Surface Profile Characterization by Autoregressive-Moving Average Models,” Trans. ASME, 94, Series B, No. 3, pp. 825–832.
Pandit,  S. M., and Wu,  S. M., 1973, “Characterization of Abrasive Tools by Continuous Time Series,” ASME J. Eng. Ind., 95B, pp. 821–826.
Pandit,  S. M., and Sathyanarayan,  G., 1982, “A Model for Surface Grinding based on Abrasive Grain Geometry and Elasticity,” ASME J. Eng. Ind., 104, pp. 349–357.
Orioka, T., 1961, “Probabilistic Treatment on the Grinding Geometry,” Bulletin of the Japanese Society of Grinding Engineers,Vol. 1, pp. 27–29.
Peklenik,  J., 1964, “Contribution to the Correlation Theory for the Grinding Process,” ASME J. Eng. Ind., 86, pp. 85–94.
Peklenik,  J., 1967, “Investigation of the Surface Typology,” CIRP Ann., 15, pp. 381–385.
Kubo,  M., and Peklenik,  J., 1968, “An Analysis of Micro-Geometrical Isotropy for Random Surface Structures,” CIRP Ann., XVI, pp. 235–242.
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Domala, K. V., 1995, “Geometric Modelling of Wheel and Workpiece Surfaces in Grinding,” M.S. Thesis, Michigan Technological University, pp. 59–111.
You,  S. J., and Ehmann,  K. F., 1991, “Computer Synthesis of Three-Dimensional Surfaces,” Wear, 145, pp. 29–42.

Figures

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Fourier spectrum of wheel surface
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Spectrum at one spatial frequency of 4199.5 m−1
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Reconstructed wheel surface and contour map using one frequency band
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Spectrum and selected peaks using twenty frequency bands
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Reconstructed wheel surface and contour map using twenty frequency bands
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Reconstructed wheel surface and contour map using all spatial frequencies
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Relationship between A and wpq assumed in simulations (Cases 1–3)
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Orientation of basic sets used in simulations (Cases 1–3)
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Case 1 (a) simulated spectrum (b) simulated wheel surface (c) wheel contour map (d) simulated ground surface
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Case 2 (a) simulated spectrum (b) simulated wheel surface (c) wheel contour map (d) simulated ground surface
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Case 3 (a) simulated spectrum (b) simulated wheel surface (c) wheel contour map (d) simulated ground surface

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