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TECHNICAL PAPERS

Influence of Cutting Parameters on Residual Stresses Induced by Milling in Pressure Die-Cast Aluminum Alloy Components

[+] Author and Article Information
T. Berruti, G. Ubertalli

Department of Mechanical Engineering Department of Material Science and Chemical Engineering, Politecnico di Torino Corso Duca degli Abruzzi 24, 10129 Torino, Italy

J. Manuf. Sci. Eng 123(4), 547-551 (Oct 01, 2000) (5 pages) doi:10.1115/1.1383552 History: Received August 01, 1999; Revised October 01, 2000
Copyright © 2001 by ASME
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References

Brunet, S., Lebrun, J. L., Jolys, P., and Chalant, G., 1992, “Influence of Residual Stresses Induced by Milling on Fatigue Life of Aluminum Workpieces,” Proceedings, Residual Stresses III Science and Technology, H. Fujiwara, T. Abe, K. Tanaka, eds., Vol. 2, pp. 1344–1349.
Drezet, J. M., and Rappaz, M., 1996, “Ingot Distortions and Residual Stresses in Direct Chill Casting of Aluminum Alloys,” Proceedings, 4th European Conf. on Residual Stresses, S. Denis et al., eds., pp. 357–366.
Bonnafé, J. P., Destandau, C., and Gabard, D., 1996, “Welding Residual Stresses Modelling in Aluminum Alloys, Experimental Validation on Samples Representative of Ariane 5 Main Tank,” Proceedings, 4th European Conf. on Residual Stresses, S. Denis et al., eds., Vol. 1, pp. 437–443.
Zinn, W., and Sholtes, B., 1996, “Generation and Stability of Shot-peening Residual Stresses in Different Aluminum Base Alloys,” Proceedings, 4th European Conf. on Residual Stresses, S. Denis et al., eds., pp. 775–783.
Masse, C., Bourniquel, B., and Feron, J. L., 1996, “Control of the Deformations after Machining of Large Aluminum Alloy Parts,” Proceedings, 4th European Conf. on Residual Stresses, S. Denis et al., eds., pp. 815–822.
Coppa, P., and Gola, M. M., 1988a, “Misura Diffrattometrica RX delle Tensioni Residue in Provini Rettificati,” Proceedings, XVI Convegno Nazionale AIAS, Vol. 1, pp. 765–776.
Noyan, I. C., and Cohen, J. B., eds., 1986, Residual Stress, Measurement by Diffraction and Interpretation, Springer-Verlag N.Y., pp. 117–130, pp. 186–187.
Berruti, T., Coppa, P., and Gola, M. M., 1999, “Diffrattometria Raggi X per la Determinazione dello Stato Tensionale Residuo,” Quaderni Tecnologici, AMMA, November, pp. 32–62.
Coppa,  P., and Gola,  M. M., 1988b, “Possible Experimental X-ray Diffractometry Evidence of Couple Stresses,” ASME J. Appl. Mech., 55, pp. 539–544.

Figures

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Calibration device with thin sheet of aluminum alloy
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Lattice interplanar distance changes versus incidence angle sin2 ψ
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Photography of the sump from which samples have been cut
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Surface morphology after milling (SEM): condition A0 (a) condition B (b) condition C (c)
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Metal lattice interplane distance curve versus sin2 ψ for sample A2 in the Y direction
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Metal lattice interplane distance curve versus sin2 ψ for sample B1 in the X direction
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Optical micrography of aluminum alloy surface-Keller etching (500X originally)

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