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TECHNICAL PAPERS

Modeling and Prediction of Cutting Noise in the Face-Milling Process

[+] Author and Article Information
Karthikeyan Sampath, Shiv G. Kapoor, Richard E. DeVor

Department of Mechanical Science and Engineering, University of Illinois at Urbana–Champaign, Urbana, IL 61801

J. Manuf. Sci. Eng 129(3), 527-530 (Jan 24, 2007) (4 pages) doi:10.1115/1.2716702 History: Received February 28, 2005; Revised January 24, 2007

A cutting noise prediction model is developed to relate the cutter-workpiece vibrations to the sound pressure field around the cutter in the high-speed face-milling process. The cutter-workpiece vibration data are obtained from a dynamic mechanistic face-milling force simulation model. The total noise predicted, based on both cutting noise and aerodynamic noise prediction, compares well to the noise observed experimentally in the face-milling process. Using the model, the effects of various machining and cutter geometry parameters are studied. It is shown that cutter geometry, machine dynamics, and cutting speed all play important roles in determining overall noise in face milling.

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Copyright © 2007 by American Society of Mechanical Engineers
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Figures

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Figure 1

Three-dimensional model of the acoustic medium

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Figure 2

Model domain of the acoustic medium in the axial plane

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Figure 3

Experimental setup for cutting noise measurements

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Figure 4

Radial sound pressure field around the workpiece vibrating at tooth passing frequency (9000Hz)

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Figure 5

SPL versus speed for the cutters 1 and 2

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