0
TECHNICAL PAPERS

Effect of Oil Mist on Tool Temperature in Cutting

[+] Author and Article Information
Takashi Ueda

Department of Mechanical Systems Engineering, Faculty of Engineering,  Kanazawa University, Kodatsuno 2-40-20, Kanazawa 920-8667, Japanueda@kenroku.kanazawa-u.ac.jp

Akira Hosokawa, Keiji Yamada

Department of Mechanical Systems Engineering, Faculty of Engineering,  Kanazawa University, Kodatsuno 2-40-20, Kanazawa 920-8667, Japan

J. Manuf. Sci. Eng 128(1), 130-135 (Feb 24, 2005) (6 pages) doi:10.1115/1.2039099 History: Received March 03, 2004; Revised February 24, 2005

In this paper, the influence of oil mist on the tool temperature in cutting is investigated experimentally. The turning of a carbon steel with oil mist applied is performed, and the temperature of the alumina tool at the tool-chip interface is measured using a two-color pyrometer. The tool temperature in dry cutting at a cutting speed of 300 m/min is 1060°C, but it is 1000°C when oil mist is supplied. In intermittent turning, the oil mist has more effect on the tool temperature because it is supplied more efficiently to the tool-chip interface. In end milling with the oil mist applied, the tool temperature at the flank face is 580°C at a cutting speed of 400 m/min, though in dry cutting it is 660°C.

FIGURES IN THIS ARTICLE
<>
Copyright © 2006 by American Society of Mechanical Engineers
Your Session has timed out. Please sign back in to continue.

References

Figures

Grahic Jump Location
Figure 1

Schematic illustration of experimental set up. (a) Turning; (1) detail and (2) location of nozzle; and (b) detail of end milling.

Grahic Jump Location
Figure 2

Al2O3 tip used in turning: (a) dimensions (in millimeters) and (b) spectral transmittance

Grahic Jump Location
Figure 3

Schematic illustration of generating system of oil mist

Grahic Jump Location
Figure 4

Diameter of oil mist droplets: (a) measuring equipment and (b) oil mist on glass

Grahic Jump Location
Figure 5

Fundamental structures of two-color pyrometers: (a) Ge-InSb pyrometer and (b) InAs-InSb pyrometer

Grahic Jump Location
Figure 6

Calibration curves of pyrometers: (a) Ge-InSb pyrometer and (b) InAs-InSb pyrometer

Grahic Jump Location
Figure 7

Recorded output in oil mist turning: (a) output wave of two-color pyrometer and temperature, and (b) cutting forces

Grahic Jump Location
Figure 8

Influence of nozzle position on tool temperature in turning: (a) influence of ψ(θ=45deg) and (b) influence of θ(ψ=45deg)

Grahic Jump Location
Figure 9

Effect of oil mist on tool temperature in turning

Grahic Jump Location
Figure 10

Cutting forces in oil mist turning

Grahic Jump Location
Figure 11

Dimensions of workpiece used in intermittent turning

Grahic Jump Location
Figure 12

Comparison of output waves from InSb cell in dry, air-blow, and oil-mist cutting

Grahic Jump Location
Figure 13

Temperature of cutting tool in intermittent cutting

Grahic Jump Location
Figure 14

Temperature of cutting tool in end milling

Tables

Errata

Discussions

Some tools below are only available to our subscribers or users with an online account.

Related Content

Customize your page view by dragging and repositioning the boxes below.

Related Journal Articles
Related eBook Content
Topic Collections

Sorry! You do not have access to this content. For assistance or to subscribe, please contact us:

  • TELEPHONE: 1-800-843-2763 (Toll-free in the USA)
  • EMAIL: asmedigitalcollection@asme.org
Sign In