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TECHNICAL PAPERS

An Experimental Study of Cutting Forces in High-Speed End Milling and Implications for Dynamic Force Modeling

[+] Author and Article Information
P. T. Mativenga

Department of Mechanical, Aerospace and Manufacturing Engineering, University of Manchester Institute of Science and Technology, Manchester, M60 1QD, UKe-mail: P.Mativenga@umist.ac.uk

K. K. B. Hon

Department of Engineering, The University of Liverpool, Liverpool, L69 3GL, UK

J. Manuf. Sci. Eng 127(2), 251-261 (Apr 25, 2005) (11 pages) doi:10.1115/1.1863254 History: Received July 01, 2003; Revised September 29, 2004; Online April 25, 2005
Copyright © 2005 by ASME
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References

Figures

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Influence of chip load on serration spacing 29
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Theoretical model for chip segmentation in end milling
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Tool workpiece axis configuration for the HSM experiment
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Fx for ball-nose end milling at 3750 rpm
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Fx for ball-nose end milling at 31,500 rpm
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Fy for ball-nose end milling at 3750 rpm
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Fy for ball-nose end milling at 31,500 rpm
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Fz for ball-nose end milling at 3750 rpm
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Fz for ball-nose end milling at 31,500 rpm
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Frequency and magnitude plots of Fx at 3750 rpm
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Frequency and magnitude plots of Fx at 31,500 rpm
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Frequency and magnitude plots of Fy at 3750 rpm
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Frequency and magnitude plots of Fy at 31,500 rpm
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Frequency and magnitude plots of Fz at 3750 rpm
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Frequency and magnitude plots of Fz at 31,500 rpm
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Sources of peak force in HSM of AISI H13 using 6 mm dia tool
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Sources of peak force in HSC of AISI H13 using 12 mm dia tool
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Dynamic performance of force system
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Simulated and experimental FY feed force signals for 10,000 rpm
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Simulated and experimental FY feed force signals for 20,000 rpm
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Influence of feed on chip serration 28

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