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TECHNICAL PAPERS

Development of Ultrafine Piercing By SiC Fiber Punch

[+] Author and Article Information
Toshihiko Mori

Department of Complex Systems Science, Graduate School of Information Science, Nagoya University, Nagoya, 464-8603, Japan

J. Manuf. Sci. Eng 126(4), 659-665 (Feb 04, 2005) (7 pages) doi:10.1115/1.1812776 History: Online February 04, 2005
Copyright © 2004 by ASME
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References

Du,  K., Gillner,  A., Hoffmann,  D., Kovalenko,  V. S., Masuzawa,  T., Ostendorf,  A., Poprawe,  R., and Schulz,  W., 2002, “Laser machining by short and ultrashort Pulses, state of the art and new opportunities in the age of the photons,” Annals CIRP, 51(2), pp. 531–550.
Heeren,  P.-H., Reynaerts,  D., van Brussel,  H., Beuert,  C., Larson,  O., and Bertholds,  A., 1997, “Microstructuring of silicon by electro-discharge machining (EDM),” Sens. Actuators, A, 61, pp. 379–383.
Watanabe, N., Suda, M., Furuta, K., and Sakuhara, 2001, “Fabrication of micro parts using only electrochemical processes,” The 14th IEEE International Conference of Micro Electro Mechanical Systems, pp. 143–146.
Masuzawa,  T., Fujino,  M., and Fujino,  M., 1985, “Wire electro-discharge grinding for micro machining,” Ann. CIRP, 34(1), pp. 431–434.
Ziabicki, A., 1976, Fundamentals of Fibre Formation, Wiley, New York, 373 pp.
Wu,  H. F., and Netravali,  A. N., 1992, “Weibull analysis of strength-length relationships in single Nicalon SiC fibres,” J. Mater. Sci., 27, pp. 3318–3324.

Figures

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Micrograph of a single SiC fiber
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Comparison of strength and rigidity of SiC fiber and typical metals
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Correlation between strength and fiber length
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Probability of failure for a 50 μm length SiC fiber
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Fiber punch made by buffing and electrolysis method: (a) Fixture design for securing the fiber punch; (b) process of attaining a secured SiC punch with a specific length.
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End surface of the fiber and aluminum assembly after buffing
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Solubility of aluminum in electrolysis
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Scanning electron micrograph of the completed fiber punch
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Schematic of the micro press
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Movement and forces acting load cell in micro press
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Fiber punch compression vs applied load
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Punch compression in excess loading
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Pierced holes for three kinds of metals
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Punch load vs punch stroke (aluminum)
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Punch load vs punch stroke (Be–Cu)
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Punch load vs punch stroke (stainless steel)

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