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TECHNICAL PAPERS

Character and Behavior of Mist Generated by Application of Cutting Fluid to a Rotating Cylindrical Workpiece, Part 2: Experimental Validation

[+] Author and Article Information
J. Sun, C. Ju, Y. Yue, K. L. Gunter, D. J. Michalek, J. W. Sutherland

Dept. of Mechanical Engineering-Engineering Mechanics, Michigan Technological University, Houghton, MI 49931

J. Manuf. Sci. Eng 126(3), 426-434 (Sep 07, 2004) (9 pages) doi:10.1115/1.1765151 History: Received March 01, 2003; Revised February 01, 2004; Online September 07, 2004
Copyright © 2004 by ASME
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References

Figures

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Schematic of experimental setup including the imaging system
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Ligaments around workpiece
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Location of fluid application and coordinate system relative to rotating workpiece
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Sample of the dynamic behavior of PM10 mass concentration
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Measured and fitted droplet size distribution
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Measured and model predicted maximum flow rate for different workpiece and nozzle diameters
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Effect of cutting speed and nozzle diameter on maximum flow rate
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Measured histogram for generated droplets (N=1700 rpm (559.7 m/min) and Dw=104.8 mm)
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Measured and predicted generated droplet mean diameters
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Measured and predicted PM10 mass concentration during settling and evaporation
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Initial droplet size distribution of cutting fluid mist produced by atomizer
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Measured and model predicted droplet size distributions of cutting fluid mist produced by atomizer after 30 s of settling and evaporation
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Measured and model predicted PM10 mass concentration for Test #1.
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Measured and model predicted PM10 mass concentration for Test #2.
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Model predicted evolution of airborne droplet size distribution
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Airborne droplet size distributions for Test #2: 15 minutes after flow ends
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Airborne droplet size distributions for Test #2: 30 minutes after flow ends

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