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TECHNICAL PAPERS

Flank Wear and Process Characteristic Effect on System Dynamics in Turning

[+] Author and Article Information
Ming-Chyuan Lu, Elijah Kannatey-Asibu

Dept. of Mechanical Engineering, The University of Michigan, Ann Arbor, MI 48109-2125

J. Manuf. Sci. Eng 126(1), 131-140 (Mar 18, 2004) (10 pages) doi:10.1115/1.1643082 History: Received September 01, 2003; Online March 18, 2004
Copyright © 2004 by ASME
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References

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Lu,  M., and Kannatey-Asibu,  E., 2002, “Analysis of Sound Signal Generation Due to Flank Wear in Turning,” ASME J. Manuf. Sci. Eng., 124, pp. 779–808.
Meirovitch, L., 1967, “Natural Modes of Vibration. Continuous Systems,” Analytical Methods in Vibrations, Macmillan, New York.
Shaw, Milton, 1984, “Mechanics of Orthogonal Cutting,” Metal Cutting Principles, Oxford University Press, New York, pp. 18–46.
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Felbeck, D. K., and Atkins, A. G., 1996, Strength and Fracture of Engineering Solids, Prentice-Hall, Inc., Upper Saddle River.
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Figures

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Schematic of the surface turning process on lathe
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Cantilever beam model for turning in the feed direction
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Cantilever beam model for turning in the cutting direction
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Experimental setup of the multi-sensor system
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Dependence of the transfer function Ty(L,ω) and Tz(L,ω) on the directional gains kzq and kyq
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The relationship between the eigenvalue β1 and directional gain kzq.
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Exciting force for sharp and worn tools.
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Simulation of tool wear effect on displacement in the cutting and feed directions
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Audible sound and vibration signals generated during turning with a sharp and a worn tool. Cutting Speed: 300 sfm, Depth of Cut: 0.05 in, Feed Rate: 0.005 ipr, Flank Wear: 0.017 in.
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Average signals of audible sound and vibration generated during turning for 20 sets of sharp tool and 20 sets of worn tool tests. Cutting Speed: 300 sfm, Depth of Cut: 0.05 in, Feed Rate: 0.005 ipr, Flank Wear: 0.015∼0.025 in.

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