Flank Wear and Process Characteristic Effect on System Dynamics in Turning

[+] Author and Article Information
Ming-Chyuan Lu, Elijah Kannatey-Asibu

Dept. of Mechanical Engineering, The University of Michigan, Ann Arbor, MI 48109-2125

J. Manuf. Sci. Eng 126(1), 131-140 (Mar 18, 2004) (10 pages) doi:10.1115/1.1643082 History: Received September 01, 2003; Online March 18, 2004
Copyright © 2004 by ASME
Your Session has timed out. Please sign back in to continue.


Micheletti,  C. F., Koenig,  W., and Victor,  H. R., 1976, “In Process Tool Wear Sensors for Cutting Operations,” CIRP Ann., 25, pp. 483–496.
Cook,  N. H., 1980, “Tool Wear Sensors,” Wear, 62, pp. 49–57.
Tlusty,  J., and Andrews,  G. C., 1983, “A Critical Review of Sensors for Unmanned Machining,” CIRP Ann., 32(2), pp. 563–572.
Jetly,  S., 1984, “Measuring Cutting Tool Wear On-Line: Some Practical Considerations,” Manuf. Eng., ▪, 55–60.
Shiraishi,  M., 1988, “Scope of In-Process Measurement, Monitoring and Control Techniques in Machining Processes—Part 1: In-Process Techniques for Tools,” Precis. Eng., 10(4), pp. 179–188.
Dan,  L., and Mathew,  J., 1990, “Tool Wear and Failure Monitoring Techniques for Turning—A review,” Int. J. Mach. Tools Manuf., 30(4), pp. 579–598.
Dornfeld,  D. A., 1994, “In Process Recognition of Cutting Stages,” JSME International Journal, Series C , 37(4), pp. 638–650.
Teti,  R., 1995, “A Review of Tool Condition Monitoring Literature Data Base,” CIRP Ann., 44(2), pp. 659–666.
Weller,  E. J., Schrier,  H. M., and Weichbrodt,  B., 1969, “What Sound Can Be Expected from A Worn Tool,” ASME J. Eng. Ind., 91, pp. 525–534.
Sadat,  A. B., and Raman,  S., 1987, “Detection of Tool Flank Wear Using Acoustic Signature Analysis,” Wear, 115, pp. 265–272.
Anderson, D., 1988, “Method for Monitoring Cutting Tool Wear During a Machining Operation,” The Boeing Company, USA, USP. 04744242.
Trabelsi,  H., and Kannatey-Asibu,  E., 1991, “Pattern-Recognition Analysis of Sound Radiation in Metal Cutting,” Int. J. of Advanced Manufacturing Tech., 6, pp. 220–231.
Delio,  T., Tlusty,  J., and Smith,  S., 1992, “Use of Audio Signals for Chatter Detection and Control,” ASME J. Eng. Ind., 114, pp. 146–157.
Lu,  M., and Kannatey-Asibu,  E., 2002, “Analysis of Sound Signal Generation Due to Flank Wear in Turning,” ASME J. Manuf. Sci. Eng., 124, pp. 779–808.
Meirovitch, L., 1967, “Natural Modes of Vibration. Continuous Systems,” Analytical Methods in Vibrations, Macmillan, New York.
Shaw, Milton, 1984, “Mechanics of Orthogonal Cutting,” Metal Cutting Principles, Oxford University Press, New York, pp. 18–46.
Ewins, D. J., 1986, Modal Testing: Theory and Practice, Research Studies Press Ltd., Letchworth, Hertfordshire, England.
Felbeck, D. K., and Atkins, A. G., 1996, Strength and Fracture of Engineering Solids, Prentice-Hall, Inc., Upper Saddle River.
Ludema, K. C., 1996, Friction, Wear, Lubrication, A Textbook in Tribology, CRC Press, Inc., Boca Raton.
Rice,  S. L., and Moslehy,  F. A., 1997, “Modeling Friction and Wear Phenomena,” Wear, 206, pp. 136–146.


Grahic Jump Location
Schematic of the surface turning process on lathe
Grahic Jump Location
Cantilever beam model for turning in the feed direction
Grahic Jump Location
Cantilever beam model for turning in the cutting direction
Grahic Jump Location
Experimental setup of the multi-sensor system
Grahic Jump Location
Dependence of the transfer function Ty(L,ω) and Tz(L,ω) on the directional gains kzq and kyq
Grahic Jump Location
The relationship between the eigenvalue β1 and directional gain kzq.
Grahic Jump Location
Exciting force for sharp and worn tools.
Grahic Jump Location
Simulation of tool wear effect on displacement in the cutting and feed directions
Grahic Jump Location
Audible sound and vibration signals generated during turning with a sharp and a worn tool. Cutting Speed: 300 sfm, Depth of Cut: 0.05 in, Feed Rate: 0.005 ipr, Flank Wear: 0.017 in.
Grahic Jump Location
Average signals of audible sound and vibration generated during turning for 20 sets of sharp tool and 20 sets of worn tool tests. Cutting Speed: 300 sfm, Depth of Cut: 0.05 in, Feed Rate: 0.005 ipr, Flank Wear: 0.015∼0.025 in.



Some tools below are only available to our subscribers or users with an online account.

Related Content

Customize your page view by dragging and repositioning the boxes below.

Related Journal Articles
Related eBook Content
Topic Collections

Sorry! You do not have access to this content. For assistance or to subscribe, please contact us:

  • TELEPHONE: 1-800-843-2763 (Toll-free in the USA)
  • EMAIL: asmedigitalcollection@asme.org
Sign In