Modeling of CBN Tool Flank Wear Progression in Finish Hard Turning

[+] Author and Article Information
Yong Huang

Department of Mechanical Engineering, Clemson University, Clemson, SC 29634-0921

Steven Y. Liang

George W. Woodruff School of Mechanical Engineering, Georgia Institute of Technology, Atlanta, GA 30332-0405

J. Manuf. Sci. Eng 126(1), 98-106 (Mar 18, 2004) (9 pages) doi:10.1115/1.1644543 History: Received July 01, 2003; Online March 18, 2004
Copyright © 2004 by ASME
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Schematic of the tool-workpiece interface
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Geometric schematic of the tool flank wear volume loss
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The unified approach to model flank wear progression in hard turning
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(On left) Two repeated measurements of the flank wear progression under the cutting conditions: cutting speed=1.52 m/s,feed=0.076 mm/rev, and depth of cut=0.203 mm (condition 5). (On right) Four repeated measurements of the flank wear progression under the cutting conditions: cutting speed=2.27 m/s,feed=0.114 mm/rev, and depth of cut=0.203 mm (condition 4, 7, or 11)
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The comparison of wear progressions and wear rates of conditions 5 (top row), 9 (middle row), and A (bottom row) (Triangle is the measurements and solid line is the predictions)
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The comparison of wear progressions and wear rates of conditions 1–4, 8, 10, and B as given in the parenthesis respectively (Triangle is the measurements and solid line is the predictions)
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Contribution percentage of different wear mechanisms of condition 10 (left) and condition 4 (right)
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Predicted average temperature along the flank face for relatively aggressive cutting conditions 1, 3, 4, and 9 (left) and other investigated cutting conditions 2, 5, 8, 10, A, and B (right)



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