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TECHNICAL PAPERS

Multiple Fault Diagnosis for Sheet Metal Fixtures Using Designated Component Analysis

[+] Author and Article Information
Jaime A. Camelio, S. Jack Hu

Department of Mechanical Engineering, The University of Michigan, Ann Arbor, MI 48109

J. Manuf. Sci. Eng 126(1), 91-97 (Mar 18, 2004) (7 pages) doi:10.1115/1.1643076 History: Received June 01, 2003; Online March 18, 2004
Copyright © 2004 by ASME
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References

Cai,  W., Hu,  S. J., and Yuan,  J. X., 1996, “Deformable Sheet Metal Fixturing: Principles, Algorithms, and Simulations,” ASME J. Manuf. Sci. Eng., 118, pp. 318–324.
Ceglarek,  D., and Shi,  J., 1995, “Dimensional Variation Reduction for Automotive Body Assembly,” Manufacturing Review, 8(2), pp. 139–154.
Hu,  S. J., and Wu,  S. M., 1992, “Identifying Sources of Variation in Automobile Body Assembly Using Principal Component Analysis,” Transactions of NAMRI/SME, XX, pp. 311–316.
Ceglarek,  D., and Shi,  J., 1996, “Fixture Failure Diagnosis for Autobody Assembly Using Pattern Recognition,” ASME J. Eng. Ind., 118, pp. 55–66.
Ding, Y., Ceglarek, D., and Shi, J., 2000, “Modeling and Diagnosis of Multi-Stage Manufacturing Process: Part II—Fault Diagnostics,” Japan-USA Symposium of Flexible Automation, Ann Arbor, MI.
Ceglarek,  D., and Shi,  J., 1999, “Fixture Failure Diagnosis for Sheet Metal Assembly with Consideration of Measurement Noise,” ASME J. Manuf. Sci. Eng., 121, pp. 771–777.
Shiu,  B. W., Ceglarek,  D., and Shi,  J., 1996, “Multi-stations Sheet Metal Assembly Modeling and Diagnostics,” Transactions of NAMRI, XXIV, pp. 199–204.
Barton,  R., and Gonzalez-Barreto,  D., 1996, “Process-Oriented Basis Representations for Multivariate Process Diagnosis,” Quality Engineering, 9, pp. 107–118.
Apley,  D., and Shi,  J., 1998, “Diagnosis of Multiple Fixture Faults in Panel Assembly,” ASME J. Manuf. Sci. Eng., 120, pp. 793–801.
Rong,  Q., Shi,  J., and Ceglarek,  D., 2001, “Adjusted Least Square Approach for Diagnosis of Ill-Conditioned Compliant Assemblies,” ASME J. Manuf. Sci. Eng., 123, pp. 453–461.
Chang,  M., and Gossard,  D., 1998, “Computational Method for Diagnosis of Variation-related Assembly Problems,” Int. J. Prod. Res., 36, pp. 2985–2995.
Colon,  H. Espada, and Gonzalez-Barreto,  D., 1997, “Component Registration Diagnosis for Printed Circuit Boards using Process-Oriented Basis Elements,” Computers and Industrial Engineering, 33, pp. 389–392.
Carlson, J., Lindvist, L., and Soderberg, R., 2000, “Multi-Fixture Assembly System Diagnosis Based on Part and Subassembly Measurement Data,” Proceedings of 2000 ASME Design Engineering Technical Conference, Baltimore, MD.
Liu, Y. G., and Hu, S. J., 2003, “Assembly Fixture Fault Diagnosis Using Designated Component Analysis,” Submitted to ASME J. Manuf. Sci. Eng.
Apley,  D., and Shi,  J., 2001, “A Factor Analysis Method for Diagnosing Variability in Multivariate Manufacturing Processes,” Technometrics, 43, pp. 84–95.
Strang, G., 1988, Linear Algebra and its Applications, Harcourt College Publishers, 3rd Edition.

Figures

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Variation patterns for rigid body motion 14
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Additional variation patterns for compliant parts
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Sheet metal part with a 4-2-1 locating scheme
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Multiple fixture fault diagnosis methodology using DCA
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Different fault types for clamps
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Missing fixture elements failures

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