0
TECHNICAL PAPERS

Thermal Analysis of Ice Walls Built by Rapid Freeze Prototyping

[+] Author and Article Information
Guanghua Sui

Sciperio Inc., Stillwater, OK 74075e-mail: sui@sciperio.com

Ming C. Leu

Department of Mechanical and Aerospace Engineering and Engineering Mechanics, University of Missouri-Rolla, Rolla, MO 65409-0050e-mail: mleu@umr.edu

J. Manuf. Sci. Eng 125(4), 824-834 (Nov 11, 2003) (11 pages) doi:10.1115/1.1621426 History: Received July 01, 2003; Online November 11, 2003
Copyright © 2003 by ASME
Your Session has timed out. Please sign back in to continue.

References

Jacobs, P. F., 1992, Rapid Prototyping & Manufacturing: Fundamentals of Stereolithography, SME publication, Dearborn, MI.
Comb, J. W., Priedemsn, W. R., and Turley, P. W., 1994, “FDM Technology Process Improvements,” Proceedings of Solid Freeform Fabrication Symposium, Austin, TX, pp. 42–49.
Beaman, J. J., Barlow, J. W., Bourell, D. L., Crawford, R. H., Marcus, H. L., and McAlea, K. P., 1997, Solid Freeform Fabrication: A New Direction in Manufacturing, Kluwer Acadenic Publishers, Norwell, MA, pp. 25–49.
Feygin, M., and Hsieh, B., 1991, “Laminated Object Manufacturing (LOM): A Simpler Process,” Proceedings of Solid Freeform Fabrication Symposium, Austin, TX, pp. 123–130.
Mazumder,  J., Schifferer,  A., and Choi,  J., 1999, “Direct Materials Deposition: Designed Macro and Microstructure,” Mater. Res. Innovations, 3, pp. 118–131.
Flach, L., Klosterman, A. D., and Chartoff, P. R., 1997, “A Thermal Model for Laminated Object Manufacturing (LOM),” Proceedings of Solid Freeform Fabrication Symposium, Austin, TX, pp. 677–688.
Vasinonta, A., Beuth, J., and Griffith, M., 1999, “Process Maps for Laser Deposition of Thin-Walled Structure,” Proceedings of Solid Freeform Fabrication Symposium, Austin, TX, pp. 383–391.
Chin, R. K., Beuth, J. L., and Amon, C. H., 1996, “Thermomechanical Modeling of Successive Material Deposition in Layered Manufacturing,” Proceedings of Solid Freeform Fabrication Symposium, Austin, TX, pp. 507–514.
Sun, M. M., and Beaman, J. J., 1991, “A Three Dimensional Model for Selective Laser Sintering,” Proceedings of Solid Freeform Fabrication Symposium, Austin, TX, pp. 102–109.
Zhang,  W., Leu,  M. C., Ji,  Z., and Yan,  Y., 1999, “Rapid Freezing Prototyping with Water,” Mater. Des., 20, pp. 139–145.
Zhang, W., Leu, M. C., Yan, Y. N., Zhang, R. J., Jiang, B. J., Lu, Q. P., and Feng, C., 2000, “Investment Casting with Ice Patterns Made by Rapid Freeze Prototyping,” Proceedings of Solid Freeform Fabrication Symposium, Austin, TX.
Sui, G., Zhang, W., and Leu, M. C., 2000, “Study on Water Deposit in Rapid Freeze Prototyping,” Proceedings of Solid Freeform Fabrication Symposium, Austin, TX, pp. 342–349.
Powers,  R. T., Zhang,  D., Goldstein,  E. R., and Stone,  A. J., 1998, “Propagation of a topological transition: The Rayleigh instability,” Phys. Fluids, 10, pp. 1052–1057.
Leu,  M. C., Zhang,  W., and Sui,  G., “An Experimental and Analytical Study of Ice Part Fabrication with Rapid Freeze Prototyping,” CIRP Ann., 49(1), pp. 147–150.
Hobbs, P., 1974, Ice Physics, Clarendon Press, Oxford, pp. 346–389.
Ozisik, M. N., 1993, Heat Conduction, John Willey & Sons, Inc., New York, pp. 29.
Mills, A. F., 1999, Heat Transfer, Prentice Hall, Upper Saddle River, NJ, pp. 168–182.
Fodor, G., 1965, Laplace Transforms in Engineering, Publishing House of the Hungarian Academy of Science, Budapest, pp. 365–370 and 718.
Rosenthal,  D., 1946, “The Theory of Moving Sources of Heat and Its Application to Metal Treatments,” Trans. ASME, 68, pp. 849–866.

Figures

Grahic Jump Location
Ice parts built by Rapid Freeze Prototyping
Grahic Jump Location
Dimensions and coordinates of an ice wall studied
Grahic Jump Location
Cross sections showing the building of a vertical wall
Grahic Jump Location
Difference between Eqs. (9) and (11) if time is 1 second
Grahic Jump Location
Comparison of complementary error function and its exponential approximation
Grahic Jump Location
Simulation result of a two-dimensional (x and z) model. The length is 200 mm and height is 5 mm. The scale of z axis is 13 times that of x axis.
Grahic Jump Location
Temperature history of the middle point on the top edge
Grahic Jump Location
Two-dimensional (x,y) simulation of an ice wall
Grahic Jump Location
Temperature history of an element under water deposit
Grahic Jump Location
The relationship between solidification time and height of ice wall
Grahic Jump Location
The relation between solidification time and layer thickness for a 5 mm ice wall
Grahic Jump Location
An ice wall with a thermocouple imbedded
Grahic Jump Location
The solidification time versus layer thickness
Grahic Jump Location
Measured temperature history of a newly deposited layer and comparison with analysis results
Grahic Jump Location
Measured temperature history of a newly deposited layer and comparison with analysis results in a shorter duration
Grahic Jump Location
Measured temperature of a fixed point on the wall when 54 layers were successively deposited
Grahic Jump Location
Measured temperature history of the sixth and seventh cycles and comparison with analysis results
Grahic Jump Location
Maximum temperatures in each cycle for a fixed point on the wall during the fabrication process
Grahic Jump Location
Temperature history of an ice wall with insufficient waiting time
Grahic Jump Location
A failed ice wall caused by too much heat build-up
Grahic Jump Location
The cooling curve of the ice plate
Grahic Jump Location
Logarithmic format of the cooling curve and the fitting line

Tables

Errata

Discussions

Some tools below are only available to our subscribers or users with an online account.

Related Content

Customize your page view by dragging and repositioning the boxes below.

Related Journal Articles
Related eBook Content
Topic Collections

Sorry! You do not have access to this content. For assistance or to subscribe, please contact us:

  • TELEPHONE: 1-800-843-2763 (Toll-free in the USA)
  • EMAIL: asmedigitalcollection@asme.org
Sign In