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TECHNICAL PAPERS

Experimental Cutting Tool Temperature Distributions

[+] Author and Article Information
Mark R. Miller

Los Alamos National Laboratory, Los Alamos, NM 87545e-mail: mrmiller@lanl.gov

George Mulholland

New Mexico State University, Las Cruces, NM 88001

Charles Anderson

Los Alamos National Laboratory, Los Alamos, NM 87545

J. Manuf. Sci. Eng 125(4), 667-673 (Nov 11, 2003) (7 pages) doi:10.1115/1.1621425 History: Received December 01, 2002; Revised July 01, 2003; Online November 11, 2003
Copyright © 2003 by ASME
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References

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Boothroyd,  G., 1961, “Photographic Technique for the Determination of Metal Cutting Temperatures,” Br. J. Appl. Phys., 12, p. 238.
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Jaspers,  S. P. F. C., Dautzenberg,  J. H., and Taminiau,  D. A., 1998, “Temperature Measurement in Orthogonal Metal Cutting,” Int J Adv Manuf Technol,14, pp. 7–12.
M’Saoubi,  R., Lebrun,  J. L., and Changeux,  B., 1998, “A New Method for Cutting Tool Temperature Measurement Using CCD Infrared Technique: Influence of Tool and Coating,” Mach. Sci. Technol., 2, pp. 369–382.
Madding,  R. P., 1999, “Emissivity Measurement and Temperature Correction Accuracy Considerations,” Proc. SPIE, 3700, pp. 393–401.
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Strenkowski,  J. S., and Moon,  K. J., 1990, “Finite Element Prediction of Chip Geometry and Tool/Workpiece Temperature Distributions in Orthogonal Metal Cutting,” ASME J. Eng. Ind. 112, November, pp. 313–318.
Kaplan, H., 1993, Practical Applications of Infrared Thermal Sensing and Imaging Equipment, SPIE Optical Engineering Press, Vol. TT 13.
Madding, R. P., Guyer, E. C., and Brownell, D. L., 1989, Handbook of Applied Thermal Design; Infrared Thermography, McGraw-Hill.
Miller, M. R., 1999, “An Experimental Study of Cutting Tool Temperature Distributions Generated During Orthogonal Machining,” Ph.D. thesis, New Mexico State University, Las Cruces, NM, 1999.

Figures

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Orthogonal machining geometry
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Work piece showing temperature observation surface
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Cutting zone experimental test setup
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Test results observed at a cutting speed of 1.78 m/s (351 ft/min), plotted as isotherms showing cutting tool outline
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Test results observed at a cutting speed of 2.46 m/s (485 ft/min), plotted as isotherms showing cutting tool outline
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Test results observed at a cutting speed of 3.40 m/s (671 ft/min), plotted as isotherms showing cutting tool outline
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Target temperature error as a function of emittance error
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Target temperature as a function of target temperature error
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Target temperature as a function of emittance error

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