A Model-Based Monitoring and Fault Diagnosis Methodology for Free-Form Surface Machining Process

[+] Author and Article Information
Rixin Zhu, Richard E. DeVor, Shiv G. Kapoor

Department of Mechanical and Industrial Engineering, University of Illinois at Urbana-Champaign, Urbana, IL 61801

J. Manuf. Sci. Eng 125(3), 397-404 (Jul 23, 2003) (8 pages) doi:10.1115/1.1586307 History: Received November 01, 2000; Revised January 01, 2003; Online July 23, 2003
Copyright © 2003 by ASME
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Definition of process faults
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Surface machining geometry—Case I
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Surface machining geometry—Case II
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Tool path geometry in multi-axis milling
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Measured cutting force profile
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Flowchart of monitoring and fault diagnosis
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Effect of process faults on cutting power spectrum
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Constant cross-section cut geometry
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Monitoring results for constant cross-section tests
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Monitoring results for case studies
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Measured and simulated forces for Case II
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Sensitivity of fault diagnosis method with respect to process variation



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