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TECHNICAL PAPERS

A Graph-Based Approach for Capturing the Capability Envelope of a Machining Process

[+] Author and Article Information
Zhengdong Huang, Derek Yip-Hoi

Department of Mechanical Engineering, The University of Michigan, Ann Arbor, MI 48109-2125

Ji Zhou

School of Mechanical Science and Engineering, Huazhong University of Science and Technology, Wuhan, Hubei 430074, P.R. China

J. Manuf. Sci. Eng 125(2), 272-288 (Apr 15, 2003) (17 pages) doi:10.1115/1.1557291 History: Received July 01, 2001; Revised April 01, 2002; Online April 15, 2003
Copyright © 2003 by ASME
Topics: Machining , Design
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References

Gao,  J. X., and Huang,  X. X., 1996, “Product and Manufacturing Capability Modeling in an Integrated CAD/Process Planning Environment,” International Journal of Advanced Manufacturing Technology, 11 , pp. 43–51.
Case,  K., 1994, “Using a Design by Features CAD System for Process Capability Modeling,” Computer Integrated Manufacturing Systems, 7 (1), pp. 39–49.
Feng,  C-X, and Kusiak,  A., 1995, “Constraint-Based Design of Parts,” Comput.-Aided Des., 27(5), pp. 343–352.
Gupta,  S. K., and Nau,  D. S., 1995, “Systematic Approach to Analyzing the Manufacturability of Machined Parts,” Comput.-Aided Des., 27(5), pp. 323–342.
Lee,  J. Y., and Kim,  K., 1999, “Generating Alternative Interpretations of Machining Features,” International Journal of Advanced Manufacturing Technology, 15 , pp. 38–48.
Das,  D., Gupta,  S. K., and Nau,  D. S., 1996, “Generating Redesign Suggestions to Reduce Setup Cost: A Step Towards Automated Redesign,” Comput.-Aided Des., 28(10), pp. 763–782.
Chu,  C. P., and Gadh,  R., 1996, “Feature-Based Approach for Set-Up Minimization of Process Design from Product Design,” Comput.-Aided Des., 28(5), pp. 321–332.
Feng,  C-X, Kusiak,  A., and Huang,  C-C, 1996, “Cost Evaluation in Design with Form Features,” Comput.-Aided Des., 28(11), pp. 879–885.
Van Houten, F. J. A. M., van’t Erve, A. H., and Kals, H. J. J., 1990, “PART: A Feature Based CAPP System,” Proc. 21st CIRP Seminar on Manufacturing Systems, Stockholm, Vol. 19, pp. 25–39.
Huang,  Z., and Yip-Hoi,  D., 2002, “High-Level Features Recognition Using Feature Relationship Graphs,” Comput.-Aided Des., 34(8), pp. 561-582.
Rong,  Y., Liu,  X., Zhou,  J., and Wen,  A., 1997, “Computer-Aided Setup Planning and Fixture Design,” International Journal of Intelligent Automation and Soft Computing, 3 (3), pp. 191–206.
Zhang,  Y., Hu,  W., Rong,  Y., and Yen,  D. W., 2001, “Graph-Based Setup Planning and Tolerance Decomposition for Computer-Aided Fixture Design,” International Journal of Production Research, 39(14), pp. 3109–3126.
Wu,  Y., Rong,  Y., Ma,  W., and LeClair,  S. R., 1998, “Automated Modular Fixture Planning: Accuracy, Clamping, and Accessibility Analyses,” Rob. Comput.-Integr. Manufact., 14, pp. 17–26.

Figures

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Integration of part design and process planning through the intersection set of design option space and process capability envelope
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A machining process and workpieces it can produce
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Workpiece P-FRG transformation for an operation
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Capability envelope of a machining process
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Features and their interactions in an operation
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Examples of guaranteeing accessibility using a P-FRG with virtual features
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Example of operation P-FRG
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Setup matching and workpiece update
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Flowchart for the setup matching procedure
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Flowchart for the workpiece update procedure
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Procedure for generation of workpiece P-FRG tree
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The P-FRG for the second operation in the example
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Capability envelope for a simple parameterized machining process

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