Machining Simulation of Ductile Iron and Its Constituents, Part 2: Numerical Simulation and Experimental Validation of Machining

[+] Author and Article Information
L. Chuzhoy

Caterpillar Inc., Technical Center, Peoria, IL 61525

R. E. DeVor, S. G. Kapoor

Department of Mechanical and Industrial Engineering, University of Illinois, Urbana-Champaign, IL 61801

J. Manuf. Sci. Eng 125(2), 192-201 (Apr 15, 2003) (10 pages) doi:10.1115/1.1557295 History: Received June 01, 2001; Revised October 01, 2002; Online April 15, 2003
Copyright © 2003 by ASME
Your Session has timed out. Please sign back in to continue.



Grahic Jump Location
Simulated workpiece microstructure for ductile iron
Grahic Jump Location
Machining forces from cutting simulation of (a) pearlite, (b) ferrite, (c) ductile iron
Grahic Jump Location
Influence of chip formation on cutting and thrust forces for machining of pearlite (case 1)
Grahic Jump Location
Chip formation and temperature distribution during machining simulation of pearlite
Grahic Jump Location
Predicted chip morphology for machining of (a) pearlite-case 1, (b) pearlite-case 2, (c) pearlite-case 3, (d) pearlite-case 4, (e) ferrite case 1, (f ) ferrite-case 2, (g) ferrite-case 3, (h) ferrite-case 4
Grahic Jump Location
Pearlite chip dimensions for case 1 machining parameters
Grahic Jump Location
Simulated deformed grains of ductile iron at cutting distance of (a) 0.06 mm, (b) 0.17 mm, (c) 0.28 mm, (d) 0.40 mm
Grahic Jump Location
Samples of measured machining forces from cutting of with parameters of (a) pearlite, (b) ferrite, (c) ductile iron
Grahic Jump Location
Photomicrographs of machined chips of (a) pearlite, (b) ferrite, (c) ductile iron, (d) ductile iron-enlargement of (c)
Grahic Jump Location
Computed equivalent stress for case 3 at t=0.00012 s with (a) ferritic workpiece, (b) ductile iron workpiece




Some tools below are only available to our subscribers or users with an online account.

Related Content

Customize your page view by dragging and repositioning the boxes below.

Related Journal Articles
Related eBook Content
Topic Collections

Sorry! You do not have access to this content. For assistance or to subscribe, please contact us:

  • TELEPHONE: 1-800-843-2763 (Toll-free in the USA)
  • EMAIL: asmedigitalcollection@asme.org
Sign In