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TECHNICAL PAPERS

Modeling the Effect of Tramp Oil Contamination on Selective Component Depletion in Metalworking Fluid Systems

[+] Author and Article Information
Joseph J. Eppert, Richard E. DeVor, Shiv G. Kapoor

Department of Mechanical and Industrial Engineering, University of Illinois at Urbana-Champaign, 1206 West Green Street, Urbana, IL, 61801

N. Rajagopalan

Illinois Waste Management and Research Center, University of Illinois at Urbana-Champaign, One East Hazelwood Drive, Champaign, IL, 61820

J. Manuf. Sci. Eng 125(1), 85-94 (Mar 04, 2003) (10 pages) doi:10.1115/1.1537259 History: Received February 01, 2000; Revised June 01, 2002; Online March 04, 2003
Copyright © 2003 by ASME
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References

Byers, J. P., ed., 1994, Metalworking Fluids, Marcel Dekker, Inc, New York, NY.
Abanto,  M., Byers,  J., and Noble,  H., 1994, “The Effect of Tramp Oil on Biocide Performance in Standard Metalworking Fluids,” Lubr. Eng., 50, pp. 732–737.
Golec,  K., Hill,  E. C., Kazemi,  P., and Skold,  R. O., 1989, “Oil/Water Partition for Some Hydroxyalkylamines and Antimicrobial Efficacy in Metalworking Coolants,” Tribol. Int., 22, pp. 375–382.
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Gedlinske, B., 1997, “Coolant Care,” Cutting Tool Engineering, 49 .
Skerlos, S. J., Rajagopalan, N., DeVor, R. E., Kapoor, S. G., and Sanford, R. A., 2000, “Model of Biomass Concentration in Membrane Filtration Recycling Systems Subject to Single Substrate-Limited Growth Kinetics,” Proceedings of the ASME: Manufacturing Science and Engineering Division, Orlando FL, Vol. 10.
Leo,  A., Hansch,  C., and Elkins,  D., 1971, “Partition Coefficients and their Uses,” Chem. Rev., 71, pp. 525–554.
Lyman, W. J., 1990, “Octanol/Water Partition Coefficient,” Handbook of Chemical Property Estimation Methods, Lyman, W. J., Reehl, W. F., and Rosenblatt, D. H., eds., American Chemical Society, Washington DC, pp. 1.1–1.54.
Yaws, C. L., Nijhawan, S., Bu, L., Balundgi, D. R., and Tripathi, S., 1999, “Solubility in Water and Octanol-Water Partition Coefficient,” Chemical Properties Handbook Yaws, C. L., ed., McGraw-Hill, pp. 364–388.
Eppert, J. J., 2002, “Modeling the Effects of Selective Component Depletion via Tramp Oil Extraction and Chip Adsorption in Industrial Metalworking Fluid Systems,” M.S. thesis, University of Illinois at Urbana-Champaign, Urbana, IL.
Griffiths, P. R., and de Haseth, J. A., 1986, Fourier Transform Infrared Spectrometry, John Wiley & Sons, New York, NY.
Stellman,  C. M., Ewing,  K. J., Bucholtz,  F., and Aggarwal,  I. D., 1999, “Monitoring the Degradation of a Synthetic Lubricant Oil using Infrared Absorption, Fluorescence Emission and Multivariate Analysis: A Feasibility Study,” Lubr. Eng., 55, pp. 42–52.
Anon  , 1983, “Automotive Plant Uses Centrifuge to Remove Tramp Oil From Central Metalworking Coolant Systems,” Fluid & Lubricant Ideas, 6, pp. 14–15.

Figures

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Schematic of an Experimental MWF System, with Inputs and Outputs
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FT-IR Analysis of EB Oil Extraction Screening Test
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Data Reproduced from Abanto et al. 2
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Application of Mass Balance Model to Abanto et al. Data
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OPP Dosage Frequency as a Function of Aqueous Critical Concentration Ratio
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Predicted MWF System Behavior for Example Designs

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