0
TECHNICAL PAPERS

Modeling and Prediction of Hole Profile in Drilling, Part 2: Modeling Hole Profile

[+] Author and Article Information
Khagendra Gupta, O. Burak Ozdoganlar, Shiv G. Kapoor, Richard E. DeVor

Department of Mechanical and Industrial Engineering, University of Illinois at Urbana-Champaign, Urbana, IL 61801-2906

J. Manuf. Sci. Eng 125(1), 14-20 (Mar 04, 2003) (7 pages) doi:10.1115/1.1536933 History: Received October 01, 2001; Online March 04, 2003
Copyright © 2003 by ASME
Your Session has timed out. Please sign back in to continue.

References

Galloway, D. F., 1957, “Some Experiments on the Influence of Various Factors on Drill Performance,” Trans. ASME, pp. 191–231.
Kahng, C. H., 1975, “A Study on Sequential Quality Improvement in Hole-Making Processes,” CIRP Ann., pp. 27–32.
Basile,  S. A., 1993, “Modeling Transverse Motions of a Drill Bit for Process Understanding,” Precis. Eng., 15, pp. 258–265.
Kaminski,  J., and Crafoord,  R., 1994a, “Positional Accuracy of Holes When Drilling Inclined Workpiece Surfaces Part 1: Experimental Results,” Proc. Inst. Mech. Eng., 208, pp. 129–139.
Kalidas, S., 2000, “Modeling and Prediction of Thermal Effects on Hole Quality in Dry and Wet Drilling,” Master’s thesis, University of Illinois at Urbana-Champaign, Urbana-Illinois.
Furness,  R. J., Wu,  C. L., and Ulsoy,  A. G., 1996, “Statistical Analysis of the Effects of Feed, Speed and Wear on Hole Quality in Drilling,” ASME J. Manuf. Sci. Eng., 118, pp. 367–375.
Chiou, R. Y., and Wu, K., 1998, “Analysis of the Runout Effecton Hole Quality in Drilling,” Proceedings of the ASME Manufacturing Science and Engineering Division, pp. 651–658.
Lee,  S. J., Eman,  K. F., and Wu,  S. M., 1987, “An Analysis of the Drill Wandering Motion,” ASME J. Eng. Ind., 109, pp. 297–305.
Lin, C., Jalisi, M. N., and Ehmann, K. F., 1991, “Modeling and Experimental Analysis of Margin Forces in Micro-Drilling,” ASME Manufacturing Processes and Materials Challenges in Microelectronic Packaging, AMD-Vol. 131/EEP-Vol. 1, pp. 25–33.
Surendran, V., 1998, “A Study of Hole Quality in Drilling,” Master’s thesis, University of Illinois at Urbana-Champaign, Urbana-Illinois.
Chandrasekharan,  V., Kapoor,  S. G., and DeVor,  R. E., 1998, “A Mechanistic Model to Predict the Cutting Force System for Arbitrary Drill Point Geometry,” ASME J. Manuf. Sci. Eng., 120(3), pp. 563–570.

Figures

Grahic Jump Location
Schematic of the interaction of the basic models to generate hole profile
Grahic Jump Location
Interaction of the drill margin with the hole wall
Grahic Jump Location
The profile of a drilled hole (a) along the axis of the hole (b) about the cross section A-A′
Grahic Jump Location
Variation of the average radius along the depth of the hole: Test 1
Grahic Jump Location
Variation of the average radius along the depth of the hole: Test 2
Grahic Jump Location
Variation of the average radius along the depth of the hole: Test 3
Grahic Jump Location
Variation of the average radius along the depth of the hole: Test 4
Grahic Jump Location
Variation of the average radius along the depth of the hole: Test 5
Grahic Jump Location
Variation of the average radius along the depth of the hole: Test 6
Grahic Jump Location
Three-lobed pattern of the hole profile at the top plane of the hole for Test: 2(a) experimental (b) predicted
Grahic Jump Location
Elliptical pattern of the hole profile at the middle plane of the hole for Test: 2(a) experimental (b) predicted
Grahic Jump Location
Circular hole profile at the bottom plane of the hole for Test: 2 (a) experimental (b) predicted
Grahic Jump Location
Variation of the average radius at a plane along the hole depth for the effect analysis
Grahic Jump Location
Comparison of the hole profile at the top plane of the hole (a) Cases 1 and 5 (b) Cases 2, 3, and 4
Grahic Jump Location
Variation of the average radius at a plane along the hole depth for the cases in Table 3

Tables

Errata

Discussions

Some tools below are only available to our subscribers or users with an online account.

Related Content

Customize your page view by dragging and repositioning the boxes below.

Related Journal Articles
Related eBook Content
Topic Collections

Sorry! You do not have access to this content. For assistance or to subscribe, please contact us:

  • TELEPHONE: 1-800-843-2763 (Toll-free in the USA)
  • EMAIL: asmedigitalcollection@asme.org
Sign In