Modeling and Prediction of Hole Profile in Drilling, Part 1: Modeling Drill Dynamics in the Presence of Drill Alignment Errors

[+] Author and Article Information
Khagendra Gupta, O. Burak Ozdoganlar, Shiv G. Kapoor, Richard E. DeVor

Department of Mechanical and Industrial Engineering, University of Illinois at Urbana-Champaign, Urbana, IL 61801-2906

J. Manuf. Sci. Eng 125(1), 6-13 (Mar 04, 2003) (8 pages) doi:10.1115/1.1536932 History: Received October 01, 2001; Online March 04, 2003
Copyright © 2003 by ASME
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Alignment errors associated with the location of a drill in the spindle
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The effect of locating angle on the chip load
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Determination of the chip thickness along the cutting edges
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Methodology used for measuring the alignment errors
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Experimental setup to measure the vibrations of the drill and the forces during drilling
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Vibrations of the drill: Test 1
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x-component of the radial force: Test 1
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Vibrations of the drill: Test 1
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Variation of the net runout with varying ϕ
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Effects of α and ϕ on (a) P-to-V radial forces and (b) drill vibrations




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