Modeling of Residual Stress in Grinding of Nodular Cast Iron

[+] Author and Article Information
Guoxian Xiao, Robin Stevenson

Manufacturing Systems Research Laboratory, MC: 480-106-359, General Motors Research and Development Center, Warren, MI 48090-9055

Ihab M. Hanna, Scott A. Hucker

General Motors Powertrain Group, Warren, MI

J. Manuf. Sci. Eng 124(4), 833-839 (Oct 23, 2002) (7 pages) doi:10.1115/1.1510519 History: Received May 01, 2001; Revised December 01, 2001; Online October 23, 2002
Copyright © 2002 by ASME
Your Session has timed out. Please sign back in to continue.


Chen, X., Rowe, W. B., and McCormack, D. F., 1999, “Predicting Onset of Tensile Residual Stress in Grinding,” Proc. of 3rd International Machining & Grinding Conference, pp. 769–781.
Kato,  T., and Fujii,  H., 2000, “Temperature Measurement of Workpieces in Conventional Surface Grinding,” ASME J. Manuf. Sci. Eng., 122, pp. 297–305.
Malkin, S., 1989, Grinding Technology—Theory and Application of Machining with Abrasives, Ellis Horwood Limited, pp. 144–150.
Shewmon, P., 1964, Diffusion in Solids, McGraw-Hill Series in Materials Science and Engineering, pp. 1–18.
Johns, D. J., 1965, Thermal Stress Analyses, Pergamon Press, pp. 1–11.
ASM International, 1990, “Elevated Temperature Properties of Ferritic Steels,” Metals Handbook, 1, ASM International, Metals Park OH, pp. 617–652.
Bellows, G., 1983, “Low Stress Grinding for Quality Production,” MDC 83-103, Metcut Research Associates, pp. 15–26.
Hornbach, D. J., 2000, “X-Ray Diffraction Determination of the Residual Stress Distributions in Seven Nodular Iron Intake Cams,” Lambda Research Report 277-9580, pp. 2–3.
Prevey,  P. S., 1986, “The Use of Pearson VII Distribution Functions in X-Ray Diffraction Residual Stress Measurement,” Adv. In X-Ray Anal. 29, pp. 103–111.
Prevey,  P. S., 1977, “A Method of Determining the Elastic Properties of Alloys in Selected Crystallographic Directions for X-Ray Diffraction Residual Stress Measurement,” Adv. In X-Ray Anal., 20, pp. 345–354.
Koistinen,  D. P., and Marburger,  R. E., 1959, “A Simplified Procedure for Calculating Peak Position in X-Ray Residual Stress Measurement on Hardened Steel,” Trans. ASM, 51, pp. 537–550.
Moore,  M. G., and Evans,  W. P., 1958, “Mathematical Corrections for Stress in Removed Layers in X-Ray Diffraction Residual Stress Analysis,” Trans. SAE, 66, pp. 340–345.


Grahic Jump Location
Simulated (line) and measured (dot) residual stress for Cycle 4
Grahic Jump Location
Illustration of grinding process
Grahic Jump Location
Triangular grinding temperature profile in the grinding zone
Grahic Jump Location
Temperature distribution without cooling at the end of grinding zone
Grahic Jump Location
Simple two-bar structure
Grahic Jump Location
Schematic illustration of thermal and process influences on an isolated section of workpiece
Grahic Jump Location
A typical residual stress distribution. Curve fitted to measured points.
Grahic Jump Location
Simulated (line) and measured (dot) residual stress for Cycle 1
Grahic Jump Location
Simulated (line) and measured (dot) residual stress for Cycle 2
Grahic Jump Location
Simulated (line) and measured (dot) residual stress for Cycle 3



Some tools below are only available to our subscribers or users with an online account.

Related Content

Customize your page view by dragging and repositioning the boxes below.

Related Journal Articles
Related eBook Content
Topic Collections

Sorry! You do not have access to this content. For assistance or to subscribe, please contact us:

  • TELEPHONE: 1-800-843-2763 (Toll-free in the USA)
  • EMAIL: asmedigitalcollection@asme.org
Sign In