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TECHNICAL PAPERS

Machinability of Pearlitic Cast Iron With Cubic Boron Nitride (CBN) Cutting Tools

[+] Author and Article Information
Jiancheng Liu, Kazuo Yamazaki

IMS-Mechatronics Laboratory, Dept. of Mechanical & Aeronautical Engineering, University of California, Davis, California 95616

Hiroyuki Ueda, Norihiko Narutaki, Yasuo Yamane

Dept. of Mechanical Engineering, Hiroshima University, 4-1, Kagamiyama 1 chome, Higashi-Hiroshima, 739, JAPAN

J. Manuf. Sci. Eng 124(4), 820-832 (Oct 23, 2002) (13 pages) doi:10.1115/1.1511522 History: Received February 01, 2002; Online October 23, 2002
Copyright © 2002 by ASME
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References

Figures

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Block diagram of calibration system
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Calibrated EMF data of CBN tools with pearlitic cast iron
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Relationship between tool wear progress and material removal volume for different CBN cutting tools
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Tool wear patterns (material removal volume: 11.2×105 mm3, workpiece: FC300, Vc=500 m/min,f=0.2 mm/tooth,d=0.5 mm, dry cutting)
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Tool wear vs material removal volume for tools CBN4 and CBN6
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Tool wear patterns of CBN4 and CBN6 (material removal volume: 11.2×105 mm3, workpiece: FC300, Vc=2500 m/min,f=0.2 mm/tooth,d=0.5 mm, dry cutting)
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EDX and SEM analysis of side flank face (tool CBN 4, material removal volume: 11.2×105 mm, workpiece: FC300)
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EDX and SEM analysis of side flank face (tool CBN 6, material removal volume: 11.2×105 mm3, workpiece: FC300)
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Tool wear of cutting tool CBN4 at different cutting speeds
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Tool wear versus material removal volume at different feed rates (workpiece: FC300, Tool: CBN4, cutting speed: 2500 m/min, depth of cut: 0.5 mm)
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Tool wear versus material removal volume (workpiece: FC300 and FC300Al)
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SEM analysis of flank face (tool CBN4, f=0.2 mm/tooth,d=0.5 mm, material removal volume: 3×105 mm3, workpiece: FC300, FC300Al)
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EDX and SEM analysis of flank face (workpiece: FC300, tool CBN4, f=0.2 mm/tooth,d=0.5 mm, material removal volume: 3×105 mm3)
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EDX and SEM analysis of flank face (workpiece: FC300Al, tool CBN4, f=0.2 mm/tooth,d=0.5 mm, material removal volume: 3×105 mm3)
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EDX and SEM analysis of flank face (workpiece: FC300Al, tool CBN4, f=0.2 mm/tooth,d=0.5 mm, material removal volume: 3×105 mm3)
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Tool wear versus material removal volume (workpiece FC300H, tools CBN4 and CBN6, Vc=100∼500 m/min,f=0.2 mm/tooth,d=0.3 mm, dry cutting)
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Cutting speed versus cutting force (cutting tool CBN4, d=0.5 mm,f=0.2 mm/tooth, dry cutting)
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Cutting temperature versus cutting speed (f=0.2 mm/tooth, tool CBN4, d=0.5 mm and dry cutting)
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Feed rate versus surface roughness (Ra) for workpiece: FC300 and FC300H (tool CBN4, d=0.5 mm)
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Feed rate versus surface roughness (Rz) for workpiece FC300 and FC300H tool CBN4, d=0.5 mm)

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