Analysis of Sound Signal Generation Due to Flank Wear in Turning

[+] Author and Article Information
Ming-Chyuan Lu, Elijah Kannatey-Asibu

Dept. of Mechanical Engineering, The University of Michigan, Ann Arbor, MI 48109-2125

J. Manuf. Sci. Eng 124(4), 799-808 (Oct 23, 2002) (10 pages) doi:10.1115/1.1511177 History: Received July 01, 2000; Revised January 01, 2002; Online October 23, 2002
Copyright © 2002 by ASME
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Schematic diagram for modeling the cutting process in turning
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A series representation of asperities as trapezoids
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Experimental setup of the multi-sensor system
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Variation of surface function spectral distribution with asperity height
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Variation of surface function spectral distribution with asperity size
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Variation of surface function spectral distribution with spacing between asperities
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Variation of surface function spectral distribution with asperity height, accounting for the tool-workpiece interface stiffness
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Audible sound and vibration signals generated during turning experiments with sharp and worn tools. Cutting Speed: 300 sfm, Depth of Cut: 0.05 in, Feed Rate: 0.005 ipr, Flank Wear: 0.017 in.
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Simulated power spectra of asperities represented as a trapezoidal series function with normal distribution



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