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TECHNICAL PAPERS

A Methodology for Predicting the Variance of Fatigue Life Incorporating the Effects of Manufacturing Processes

[+] Author and Article Information
Xiaoping Yang

Cummins Inc., Mail Code: 91617, 635 South Mapleton, Columbus, IN 47201

C. Richard Liu

School of Industrial Engineering, 1287 Grissom Hall, Purdue University, West Lafayette, IN 47907-1287

J. Manuf. Sci. Eng 124(3), 745-753 (Jul 11, 2002) (9 pages) doi:10.1115/1.1475318 History: Received March 06, 2001; Revised November 01, 2001; Online July 11, 2002
Copyright © 2002 by ASME
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References

Yang, X., 2001, “A Methodology for Predicting the Variance of Fatigue Life Incorporating the Effects of Manufacturing Effects,” Ph.D. Thesis, Purdue University, West Lafayette, IN.
Socie, D., and Downing, S., 1997, “Statistical Strain-Life Fatigue Analysis,” Recent Development in Fatigue Technology, PT-67, R. A. Chernenkoff and J. J. Bonnen, eds., Published by SAE, pp. 383–388.
Ridder, R. L., Landgraf, R. W., and Thangjitham, S., 1997, “Reliability Analysis of an Automotive Wheel Assembly,” Recent Development in Fatigue Technology, PT-67, R. A. Chernenkoff and J. J. Bonnen, eds., Published by SAE, pp. 209–219.
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Mittal,  S., and Liu,  C. R., 1998, “A Method of Modeling Residual Stresses in Superfinish Hard Turning,” Wear, 218, October, pp. 21–33.
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Figures

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Safety Ratio vs. reliability (after Yang and Liu 17
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A drilling operation in progress showing the special fixture with a bushing
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Location and dimensions of X-ray measurement beam
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Microhardness measurement
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Equivalent stress amplitude vs. fatigue life using local material strength
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Predicted fatigue life vs. group average actual fatigue life
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Predicted fatigue life vs. individual actual fatigue life
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Equivalent stress amplitude vs. fatigue life using bulk material strength
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A special case of the partition of the variance of fatigue life (1: fatigue variance due to residual stress variance; 2: fatigue variance due to ultimate strength variance. Data from the samples of group A, Set 1).

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