0
TECHNICAL PAPERS

Generic Simulation Approach for Multi-Axis Machining, Part 2: Model Calibration and Feed Rate Scheduling

[+] Author and Article Information
T. Bailey, M. A. Elbestawi

McMaster Manufacturing Research Institute, McMaster University, Hamilton, Ont, Canada

T. I. El-Wardany, P. Fitzpatrick

United Technologies Research Center, East Hartford, CT

J. Manuf. Sci. Eng 124(3), 634-642 (Jul 11, 2002) (9 pages) doi:10.1115/1.1468864 History: Received September 01, 2000; Revised December 01, 2001; Online July 11, 2002
Copyright © 2002 by ASME
Your Session has timed out. Please sign back in to continue.

References

Budak,  E., Altintas,  Y., and Armarego,  E. J. A., 1996, “Prediction of Milling Force Coefficients from Orthogonal Cutting Data,” ASME J. Manuf. Sci. Eng., 118, pp. 216–224.
Ehmann, K. F., Yun, W. S., and Cho, D. W., 1999, “Determination of Constant 3D Cutting Force Coefficients and of Runout Parameters in End Milling,” Transactions of NAMRI/SME, Vol. 27, pp. 87–92.
Yucesan,  G., and Altintas,  Y., 1993, “Mechanics of Ball End Milling Process,” ASME J. Manuf. Sci. Eng., 64, pp. 543–551.
Imani, B., 1998, “Model Based Die Cavity Machining Simulation Methodology,” Ph.D. thesis, McMaster University, Hamilton, ON.
Kapoor, S. G., DeVor, R. E., Zhu, R., Gajjela, R., Parakkal, G., and Smithey, D., 1998, “Development of Mechanistic Models for the Prediction of Machining Performance: Model-Building Methodology,” CIRP International Workshop on Modeling of Machining Operations, No. 2, pp. 1–12.
Fussel,  B. K., Jerard,  R. B., and Hemmett,  J. G., 2001, “Robust Feedrate Selection for 3-Axis NC Machining Using Discrete Models,” ASME J. Manuf. Sci. Technol., 123, pp. 214–224.
Tounsi,  N., and Elbestawi,  M. A., 2001, “Enhancement of Productivity by Intelligent Programming of Feed Rate in 3-Axis Milling,” Mach. Sci. Technol., 5(3), pp. 393–414.
Feng,  H. Y., and Su,  N., 2000, “Integrated Tool Path and Feed Rate Optimization for the Finishing Machining of 3D Plane Surfaces,” Int. J. Mach. Tools Manuf., 40(11), pp. 1557–1572.
Jerard, R. B., Fussell, B. K., Hermmett, J. G., and Ercan, M. T., 2000, “Toolpath Feedrate Optimization: A Case Study,” Proceedings of the 2000 NSF Design & Manufacturing Research Conference, Jan 3–6, Vancouver, BC, Canada, pp. 1–6.
Fussel, B. K., Hemmett, J. G., and Jerard, R. B., 1999, “Modeling of Five-Axis End Mill Cutting Using Axially Discretized Tool Moves,” Transactions of NAMRI/SME, Vol. 27, pp. 81–86.
Chu,  C. N., Kim,  S. Y., and Lee,  J. M., 1997, “Feed-Rate Optimization of Ball End Milling Considering Local Shape Features,” CIRP Ann., 46(1), pp. 433–436.
Yazar,  Z., Koch,  K. F., Merrick,  T., and Altan,  T., 1994, “Feed Rate Optimization Based on Cutting Force Calculations in 3-Axis Milling of Dies and Molds with Sculptured Surfaces,” Int. J. Mach. Tools Manuf., 34(3), pp. 365–377.
Lim,  E. M., and Menq,  C. H., 1997, “Integrated Planning For Precision Machining of Complex Surfaces, Part 1: Cutting-Path and Feed Rate Optimization,” Int. J. Mach. Tools Manuf., 37(1), pp. 61–75.
Mori, M., Furuta, M., Liu, J., and Yamazaki, K., 1999, “High-Speed Machining of Titanium by New PCD Tools,” Aerospace Manufacturing Technology Conference and Exposition, SAE technical paper no. 1999–01–2296.
Spence,  A. D., and Altintas,  Y., 1994, “A Solid Modeler Based Milling Process Simulation and Planning System,” ASME J. Eng. Ind., 116, pp. 61–69.
Armarego,  E., Smith,  J., and Wang,  J., 1994, “Computer-Aided Constrained Optimization Analysis and Strategies for Multipass Helical Tooth Milling Operations,” CIRP Ann., 43(1), pp. 437–442.
Bailey, T. E., 2001 “Generic Mechanistic Modeling for Multi-Axis Machining,” PhD Thesis, McMaster University, Hamilton, Ontario, Canada.

Figures

Grahic Jump Location
Calibration coefficient K1
Grahic Jump Location
Calibration coefficient K2
Grahic Jump Location
Calibration coefficient K3
Grahic Jump Location
Calibration coefficient K4
Grahic Jump Location
Calibration coefficient K5
Grahic Jump Location
Force model verification test
Grahic Jump Location
Static tool deflections
Grahic Jump Location
Predicted dynamic resultant forces
Grahic Jump Location
Predicted dynamic deflection (x, y directions)
Grahic Jump Location
Airfoil like surface-roughing operation
Grahic Jump Location
Airfoil like surface roughing stages
Grahic Jump Location
Measured resultant force (no feed scheduling)
Grahic Jump Location
Measured resultant force (feed scheduling-chip load const.)
Grahic Jump Location
Predicted optimum feed using maximum chip load constraint

Tables

Errata

Discussions

Some tools below are only available to our subscribers or users with an online account.

Related Content

Customize your page view by dragging and repositioning the boxes below.

Related Journal Articles
Related eBook Content
Topic Collections

Sorry! You do not have access to this content. For assistance or to subscribe, please contact us:

  • TELEPHONE: 1-800-843-2763 (Toll-free in the USA)
  • EMAIL: asmedigitalcollection@asme.org
Sign In