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TECHNICAL PAPERS

Modeling Chip-Evacuation Forces and Prediction of Chip-Clogging in Drilling

[+] Author and Article Information
Jeffrey C. Mellinger, O. Burak Ozdoganlar, Richard E. DeVor, Shiv G. Kapoor

Department of Mechanical and Industrial Engineering, University of Illinois at Urbana-Champaign, Urbana, IL 61801

J. Manuf. Sci. Eng 124(3), 605-614 (Jul 11, 2002) (10 pages) doi:10.1115/1.1473146 History: Received March 01, 2001; Revised December 01, 2001; Online July 11, 2002
Copyright © 2002 by ASME
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References

Figures

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Typical plot of the torque varying with depth
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Typical plot of the thrust force varying with depth
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Straight-fluted drill during cutting
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Force balance on a differential section of chips
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Calibration procedure flow chart
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Chip-evacuation force for calibration test 1
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Chip-evacuation torque for calibration test 1
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Chip-evacuation force for calibration test 4
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Chip-evacuation torque for calibration test 4
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Fitted chip-evacuation forces for the calibration experiments
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Experimental and predicted chip-evacuation force for validation test 5
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Experimental and predicted chip-evacuation torque for validation test 5
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Experimental and predicted chip-evacuation force for validation test 9
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Experimental and predicted chip-evacuation torque for validation test 9
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Experimental and predicted total torque for calibration test 1
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Experimental and predicted total torque for validation test 2
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Experimental and predicted chip-evacuation force for calibration test 1
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Experimental and predicted chip-evacuation force for calibration test 3

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