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TECHNICAL PAPERS

Dynamic Behavior of a Thin-Walled Cylindrical Workpiece During the Turning-Cutting Process, Part 2: Experimental Approach and Validation

[+] Author and Article Information
K. Mehdi, J.-F. Rigal, D. Play

Laboratoire Conception et Analyse de Systèmes Mécaniques, Institut National des Sciences Appliquées de Lyon, 20, Avenue Albert Einstein, 69621 Villeurbanne, France

J. Manuf. Sci. Eng 124(3), 569-580 (Jul 11, 2002) (12 pages) doi:10.1115/1.1432667 History: Received January 01, 1998; Revised April 01, 2001; Online July 11, 2002
Copyright © 2002 by ASME
Topics: Vibration , Cutting , Force
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References

Merritt,  H. E., 1965, “Theory of Self-Excited Machine-Tool Chatter,” ASME J. Ind., 87, pp. 447–454.
Kegg,  R. L., 1965, “Cutting Dynamics in Machine Tool Chatter, Contribution to Machine Tool Chatter Research-3,” ASME J. Ind., 87, pp. 464–470.
Saravanja,  F. N., and D’Souza,  A. F., 1974, “Nonlinear Stability Analysis of Chatter in Metal Cutting,” ASME J. Ind., 96, No. 2, pp. 670–675.
Pandit,  M. S., Subramanian,  T. L., and Wu,  S. M., 1975, “Stability of Random Vibrations With Special Reference to Machine Tool Chatter,” ASME J. Ind., 97, pp. 216–219.
Szakovits,  R. J., and D’Souza,  A. F., 1976, “Metal Cutting Dynamics with Reference to Primary Chatter,” ASME J. Ind., 98, pp. 258–264.
Saravanja,  F. N., and D’Souza,  A. F., 1978, “Experimental and Analytical Investigation of Self-Excited Chatter Vibrations in Metal Cutting,” ASME J. Ind., 96, No. 2, pp. 670–675.
Chang,  J. Y., Lay,  G. J., and Chen,  M. F., 1994, “A Study of the Chatter characteristics of the Thin Wall Cylindrical Workpiece,” Int. J. Mach. Tools Manuf., 34, No. 4, pp. 489–498.
Khraisheh,  M. K., Pezeshki,  C., and Bayoumi,  A. E., 1995, “Time Series Based Analysis for Primary Chatter in Metal Cutting,” J. Sound Vib., 180, pp. 67–87.
Sisson,  T. R., and Kegg,  R. L., 1969, “An Explanation of Low Speed Chatter Effects,” ASME J. Ind., 91, No. 4, pp. 951–958.
Elbestawi,  M. A., Ismail,  F., Du,  R., and Ullagaddi,  B. C., 1994, “Modeling Machining Dynamics Including Damping in the Tool Workpiece Interface,” ASME J. Ind., 116, pp. 435–439.
Yeh,  L. J., and Lai,  G. J., 1995, “A Study of Monitoring and Suppression System for Turning Slender Workpiece,” Acta Anaesthesiol. Scand., 209, pp. 227–236.
Yen,  K. Z. Y., and Hsueh,  W., 1996, “Suppression of Chatter Vibration in Inner-Diameter Cutting,” JSME Int. Journal., Series C, 39, No. 1, pp. 25–33.

Figures

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Optimal mechanical cutting parameter definitions
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Analysis of an external tube machined surface
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(a) Radial mode visualization (j=0,i=2)(F=1015 Hz), (b) Radial mode visualization (j=0,i=3)(F=1329 Hz), (c) Radial mode visualization (j=0,i=1)(F=1994 Hz), (d) Radial mode visualization (j=0,i=4)(F=2278 Hz), (e) Coupled radial-torsion mode visualization (i=3)(F=2857 Hz)
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Measurements during test “Roughing 1” (Table 4)
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Measurements obtained during test “roughing 4” (Table 5)
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Results obtained during test “finishing 2” (Table 5)
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(a) Tangential cutting force for test “roughing 2” (Table 6), (b) Tangential cutting force for test “roughing 5” (Table 6)
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Tube displacements Vs chip cross-sections (D=100, L=200)
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(a) Tangential cutting force variations (steel tubes, a=0.5,f=0.1), (b) Tube radial displacements (steel tubes, a=0.5,f=0.1)

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