0
TECHNICAL PAPERS

A Reflective Fiber Optic Sensor for Surface Roughness In-Process Measurement

[+] Author and Article Information
Jiancheng Liu, Kazuo Yamazaki, Yi Zhou

IMS-Mechatronics Laboratory, Department of Mechanical & Aeronautical Engineering, University of California, Davis, Davis, CA 95616e-mail: mechatronics@ucdavis.edu

Sadayuki Matsumiya

Mitutoyo Corporation, 20-1, Sakado 1-chome, Takatsu-ku, Kawasaki, Kanagawa 213-0012, Japan

J. Manuf. Sci. Eng 124(3), 515-522 (Jul 11, 2002) (8 pages) doi:10.1115/1.1475991 History: Received March 01, 2001; Revised September 01, 2001; Online July 11, 2002
Copyright © 2002 by ASME
Your Session has timed out. Please sign back in to continue.

References

Liu,  J., Yamazaki,  K., 1999, “Agile Production Realization Based on Autonomously Proficient CNC Controller Infrastructure,” J. Manuf. Syst., 29(5), pp. 427–431.
Liu, J., 1996, “A Study on Fractal & Chaos Characterization for Engineering Surface Topography,” UMI Dissertation services, A Bell & Howell Company, ISNB4-8419-0216-3.
Shoham,  M., Fainman,  Y., and Lenz,  E., 1984, “An Optical Sensor for Real-Time Positioning, Tracking, and Teaching of Industrial Robots,” IEEE Trans. Ind. IE-31, pp. 159–163.
Jones,  B. E., 1985, “Optical Fiber Sensors and Systems for Industry,” J. Phys. E, 18, pp. 770–781.
Bradley,  C., Bohlmann,  J., and Kurada,  S., 1998, “A Fiber Optic Sensor for Surface Roughness Measurement,” ASME J. Manuf. Sci. Eng., 120, pp. 359–367.
Salisbury, E. J., Moon, K. S., and Sutherland, J. W., 1994, “Nano-Surface Texture Measurement Using Laser Interferometry and Image Synthesis,” ASME Manufacturing Science and Engineering, PED-Vol. 68-1, pp. 183–191.
Lin, P. P., Parvin, F., and Schoenig, F. C. 1991, “Optical Gaging of Very Short-Term Surface Waviness,” Trans of NAMRI/SME, Vol. 19, pp. 727–332.
Vorburger,  T. V., and Teague,  E. C., 1981, “Optical Techniques for On-Line Measurements of Surface Finish,” Precis. Eng., 3(2), pp. 61–83.
Huynh,  V. M., and Fan,  Y., 1992, “Surface-Texture Measurement and Characterization with Application to Machine Tool Monitoring,” The International Journal of Advanced Manufacturing Technology, 7, pp. 2–10.
Luk,  F., Huynh,  V. M., and North,  W., 1989, “Measurement of Surface Roughness By a Machine Vision System,” J. Phys. E, 22, pp. 977–980.
Spurgeon, D., and Slater, R. A. C., 1974, “In-Process Indication of Surface Roughness Using a Fiber-Optics Transducer,” Proc. 15th International Machine Tool Design and Research, 15 , pp. 339–347.
North,  W. P. T., and Agarwal,  A. K., 1983, “Surface Roughness Measurement with Fiber-Optics,” ASME J. Dyn. Syst., Meas., Control, 105, pp. 295–297.
Butler,  C., and Gregoriou,  G., 1992, “A Novel Non-Contact Sensor for Surface Topography Measurement Using a Fiber Optic Principle,” Sens. Actuators A, A31, pp. 68–74.
Zhang,  K., Butler,  C., and Yang,  Q., 1997, “A Fiber Optic Sensor for the Measurement of Surface Roughness and Displacement Using Artificial Neural Networks,” IEEE Trans. Instrum. Meas., 46(4), pp. 899–902.
Yamazaki,  K., Lee,  S. K., and Aoyama,  H., 1993, “Non-contact Probe for Continuous Measurement of Surface Inclination and Position Using Dynamic Irradiation of Light Beam,” CIRP Ann., 42(1), pp. 585–588.
Wang,  Y., and Wolfe,  W. L., 1983, “Scattering from Microrough Surfaces: Comparison of Theory and Experiment,” J. Opt. Soc. Am., 73, pp. 1596–1602.

Figures

Grahic Jump Location
Sensor probe schematic diagram
Grahic Jump Location
Reflection intensity calculation diagram
Grahic Jump Location
Light ray tracing process
Grahic Jump Location
Simulation results of reflection intensity with different gap distances
Grahic Jump Location
Reflection intensity against different gap distance in three measurement directions
Grahic Jump Location
Reflection intensity against gap distance in three directions (milled surface)
Grahic Jump Location
GRIN lens diameter vs reflection intensity
Grahic Jump Location
Diameter of inner and outer receiving fiber vs reflection intensity
Grahic Jump Location
Inner and outer pitch distance vs reflection intensity
Grahic Jump Location
Experimental setup diagram
Grahic Jump Location
Prototype sensor probe and experimental system
Grahic Jump Location
Experimental results obtained by prototype sensor (ground surface)
Grahic Jump Location
Simulation results based on the prototype sensor parameter (ground surface)
Grahic Jump Location
Comparison of experimental results with simulation results (ground surface)
Grahic Jump Location
Experimental results obtained by prototype sensor (milled surface)
Grahic Jump Location
Maximum reflection intensity vs surface roughness
Grahic Jump Location
In vs surface roughness Ra (ground surface)

Tables

Errata

Discussions

Some tools below are only available to our subscribers or users with an online account.

Related Content

Customize your page view by dragging and repositioning the boxes below.

Related Journal Articles
Related eBook Content
Topic Collections

Sorry! You do not have access to this content. For assistance or to subscribe, please contact us:

  • TELEPHONE: 1-800-843-2763 (Toll-free in the USA)
  • EMAIL: asmedigitalcollection@asme.org
Sign In