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TECHNICAL PAPERS

3D FEA Modeling of Hard Turning

[+] Author and Article Information
Y. B. Guo, C. R. Liu

School of Industrial Engineering, Purdue University, West Lafayette, IN 47907

J. Manuf. Sci. Eng 124(2), 189-199 (Apr 29, 2002) (11 pages) doi:10.1115/1.1430678 History: Received June 01, 2000; Revised July 01, 2001; Online April 29, 2002
Copyright © 2002 by ASME
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References

Figures

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3D finite element mesh (V: 1.778 m/s, Doc: 0.254 mm, f: 0.1016 mm/rev)
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Determination of the uncut chip cross section
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Flow chart of determination of friction coefficient
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Temperature on cutting edge area from A to B (FEM1: V: 1.778 m/s, Doc: 0.254 mm, f: 0.1016 mm/rev; FEM2: V: 1.778 m/s, Doc: 0.762 mm, f: 0.1016 mm/rev)
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Temperature in the middle of tool-chip interface from A to C (FEM1: V: 1.778 m/s, Doc: 0.254 mm, f: 0.1016 mm/rev; FEM2: V: 1.778 m/s, Doc: 0.762 mm, f: 0.1016 mm/rev)
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Temperature on cutting edge area from A to B (V: 1.778 m/s, Doc: 0.1 mm, f: 0.1 mm/rev)
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Temperature in the middle of tool-chip interface from A to C (V: 1.778 m/s, Doc: 0.1 mm, f: 0.1 mm/rev)
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Normal residual stresses (V: 1.778 m/s, Doc: 0.254 mm, f: 0.1016 mm/rev)
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Force sensitivity to material failure strain (V: 1.778 m/s, Doc: 0.254 mm, f: 0.1016 mm/rev)
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Temperature sensitivity on cutting edge area to material failure strain: FC1: 0.3, FC2: 0.5, FC3: 0.7 (V: 1.778 m/s, Doc: 0.254 mm, f: 0.1016 mm/rev)
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Tool-chip interface temperature sensitivity to material failure strain: FC1: 0.3, FC2: 0.5, FC3: 0.7 (V: 1.778 m/s, Doc: 0.254 mm, f: 0.1016 mm/rev)
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Normal residual stress sensitivity to material failure strain: FC1: 0.3, FC2: 0.5, FC3: 0.7 (V: 1.778 m/s, Doc: 0.254 mm, f: 0.1016 mm/rev)
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Force sensitivity to material flow stress (V: 1.778 m/s, Doc: 0.254 mm, f: 0.1016 mm/rev)
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Temperature sensitivity on cutting edge area to material flow stress: M1: 85 percent, M2: Experimental data, M3: 115 percent (V: 1.778 m/s, Doc: 0.254 mm, f: 0.1016 mm/rev)
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Tool-chip interface temperature sensitivity to material flow stress: M1: 85 percent, M2: experimental data, M3: 115 percent (V: 1.778 m/s, Doc: 0.254 mm, f: 0.1016 mm/rev)
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Normal residual stress sensitivity to material flow stress: M1: 85 percent, M2: experimental data, M3: 115 percent (V: 1.778 m/s, Doc: 0.254 mm, f: 0.1016 mm/rev)
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Temperature sensitivity to the friction coefficient (V: 1.778 m/s, Doc: 0.254 mm, f: 0.1016 mm/rev)
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Normal residual stress sensitivity to the friction coefficient (V: 1.778 m/s, Doc: 0.254 mm, f: 0.1016 mm/rev)

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