An On-line Condition Monitoring and Diagnosis System for Feed Rolls in the Plate Mill

[+] Author and Article Information
J. J. Jeng, C. Y. Wei

Steel and Aluminum R & D Department, China Steel Corporation, Kaohsiung, Taiwan, R.O.C.

J. Manuf. Sci. Eng 124(1), 52-57 (Nov 01, 1999) (6 pages) doi:10.1115/1.1286133 History: Received February 01, 1999; Revised November 01, 1999
Copyright © 2002 by ASME
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McFadden,  P. D., and Smith,  J. D., 1984, “Vibration Monitoring of Rolling Element Bearings by the High-Frequency Resonance Technique—A review,” Tribol. Int., 17, pp. 3–10.
White,  G., 1991, “Amplitude Demodulation—A New Tool for Predictive Maintenance,” Sound Vib., 25, No. 9, pp. 14–19.
Jones,  R. M., 1996, “Enveloping for Bearing Analysis,” Sound Vib., 30, No. 2, pp. 10–15.
Berry, J. E., 1993, “Advanced Vibration Diagnostic and Reduction Techniques/Tracking of Rolling Element Bearing Failure Stages Using Vibration Signature Analysis,” Technical Associates of Charlotte, Inc., Charlotte, pp. 1–36.
Barkov,  A., and Barkova,  N., 1995, “Condition Assessment and Life Prediction of Rolling Element Bearings—Part 1,” Sound Vib., 29, No. 6, pp. 10–17.
Barkov,  A., and Barkova,  N., 1995, “Condition Assessment and Life Prediction of Rolling Element Bearings—Part 2,” Sound Vib., 29, No. 9, pp. 27–31.


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Vibration signal with shock pulses
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Schematic of mesh condition when the transmission teeth are worn
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Derivation of the envelop spectrum and comparison of this with the frequency spectrum
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Comparison of vibration frequency spectra for various periods
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Wear condition of the bearing in Fig. 4 after disassembling
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Frequency spectra of vibration signals under different degrees of bearing housing looseness
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Flow chart for feed roll condition diagnosis
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Composition of the monitoring and diagnosis system for feed rolls




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