0
TECHNICAL PAPERS

A Study on the Relationships Between Static/Dynamic Cutting Force Components and Tool Wear

[+] Author and Article Information
Jae-Woong Youn

School of Automotive, Industrial, and Mechanical Engineering, Taegu University, 15 Naeri Jinryang Kyungsan, Kyungbuk 712-714, Korea

Min-Yang Yang

Department of Mechanical Engineering, Korea Advanced Institute of Science and Technology, 373-1 Kusong-dong Yusong-gu, Taejon 305-701, Korea

J. Manuf. Sci. Eng 123(2), 196-205 (Aug 01, 2000) (10 pages) doi:10.1115/1.1362321 History: Received October 01, 1998; Revised August 01, 2000
Copyright © 2001 by ASME
Topics: Force , Wear , Cutting , Machining
Your Session has timed out. Please sign back in to continue.

References

Boothroyd, G., 1975, Fundamentals of Metal Machining and Machine Tools, McGraw-Hill Book Co.
Uehara,  K., Kiyosawa,  F., and Takeshita,  H., 1979, “Automatic Tool Wear Monitoring in NC Turning,” CIRP Ann., 28, No. 1, p. 38.
Wolf, W., and Magadanz, P., 1981, “Feed Force Monitoring for Operation Security and Reliability,” Int. Tool and Manufacturing Eng. Conf., IQ81.
Lister, D. M., and Barrow, G., 1986, “Tool Condition Monitoring Systems,” Proc. 26th Int. Machine Tool Design and Research Conf., p. 271.
Colwell,  L. V., 1974, “Tracking Tool Deterioration by Computer (During Actual Machining),” CIRP Ann., 23, No. 1, p. 29.
Sukvittayawong,  S., and Inasaki,  I., 1991, “Optimization of Turning Process by Cutting Force Measurement,” JSME Int. J., Ser. III, 34, No. 4, p. 546.
Yellowley,  I., and Lai,  C. T., 1993, “The Use of Force Ratios In the Tracking of Tool Wear in Turning,” ASME J. Eng. Ind. 115, No. 3, p. 370.
Shi, T., and Ramalingam, S., 1990, “Real-time Flank Wear Sensing,” Winter Annual Meeting of the ASME, p. 157.
Danai, K., and Ulsoy, G., 1985, “A Dynamic State Model for On-line Tool Wear Estimation in Turning,” ASME Publ., PED 18, p. 137.
Koren,  Y., Ko,  T. R., Ulsoy,  A. G., and Danai,  K., 1991, “Flank Wear Estimation Under Varying Cutting Conditions,” ASME J. Eng. Ind., 113, No. 2, p. 300.
Emel,  E., and Kannatey-Asibu,  E. , 1989, “Acoustic Emission and Force Sensor Fusion for Monitoring the Cutting Process,” Int. J. Mech. Sci., 31, No. 11/12, p. 795.
Zorev, N. N., 1966, Metal Cutting Mechanics, Pergamon Press.
ISO 3685, 1977, Tool-life Testing with Single-Point Turning Tools, First Edition, Annex G, p. 41.

Figures

Grahic Jump Location
Comparison of cutting forces and normalized cutting forces (a) increase in wear-land width (b) increase in cutting speed
Grahic Jump Location
The disparities of the normalized cutting force (a) constant force loci (b) force disparities in the normalized force plane
Grahic Jump Location
Variations of the normalized force in the different cutting conditions
Grahic Jump Location
Chip segmentation signal in the feed force component (a) raw force signal in the loose chip formation (chip length<20 mm) (b) filtering scheme (c) filtered feed force
Grahic Jump Location
Cutting force fluctuation due to the crater wear (a) photograph of rake face (b) rear face images of machined chip (c) power spectrum of feed force (d) cutting force components
Grahic Jump Location
Dynamic cutting forces in the low feedrate (a) without crater wear (b) crater wear
Grahic Jump Location
Normalized disparities in the different feedrate (a) feedrate : 0.05 mm/rev (b) feedrate : 0.25 mm/rev
Grahic Jump Location
Variations of the normalized disparities with the growth of flank wear
Grahic Jump Location
Monitoring results of crater wear
Grahic Jump Location
Fluctuations of dynamic cutting force (a) sharp tool (b) crater-worn-tool, KT=0.1 mm (change in feedrate) (c) crater-worn-tool, KT=0.1 mm (change in depth of cut)

Tables

Errata

Discussions

Some tools below are only available to our subscribers or users with an online account.

Related Content

Customize your page view by dragging and repositioning the boxes below.

Related Journal Articles
Related eBook Content
Topic Collections

Sorry! You do not have access to this content. For assistance or to subscribe, please contact us:

  • TELEPHONE: 1-800-843-2763 (Toll-free in the USA)
  • EMAIL: asmedigitalcollection@asme.org
Sign In