A Study on the Relationships Between Static/Dynamic Cutting Force Components and Tool Wear

[+] Author and Article Information
Jae-Woong Youn

School of Automotive, Industrial, and Mechanical Engineering, Taegu University, 15 Naeri Jinryang Kyungsan, Kyungbuk 712-714, Korea

Min-Yang Yang

Department of Mechanical Engineering, Korea Advanced Institute of Science and Technology, 373-1 Kusong-dong Yusong-gu, Taejon 305-701, Korea

J. Manuf. Sci. Eng 123(2), 196-205 (Aug 01, 2000) (10 pages) doi:10.1115/1.1362321 History: Received October 01, 1998; Revised August 01, 2000
Copyright © 2001 by ASME
Topics: Force , Wear , Cutting , Machining
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Cutting force fluctuation due to the crater wear (a) photograph of rake face (b) rear face images of machined chip (c) power spectrum of feed force (d) cutting force components
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Variations of the normalized disparities with the growth of flank wear
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Monitoring results of crater wear
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Fluctuations of dynamic cutting force (a) sharp tool (b) crater-worn-tool, KT=0.1 mm (change in feedrate) (c) crater-worn-tool, KT=0.1 mm (change in depth of cut)
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Dynamic cutting forces in the low feedrate (a) without crater wear (b) crater wear
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Normalized disparities in the different feedrate (a) feedrate : 0.05 mm/rev (b) feedrate : 0.25 mm/rev
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Comparison of cutting forces and normalized cutting forces (a) increase in wear-land width (b) increase in cutting speed
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The disparities of the normalized cutting force (a) constant force loci (b) force disparities in the normalized force plane
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Variations of the normalized force in the different cutting conditions
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Chip segmentation signal in the feed force component (a) raw force signal in the loose chip formation (chip length<20 mm) (b) filtering scheme (c) filtered feed force




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