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TECHNICAL PAPERS

Minimization of Energy in the Multipass Rolling Process

[+] Author and Article Information
M. Abdul Samad, Ravi S. Rao

Mechanical Engineering Department KFUPM, Dhahran 31261, Saudi Arabia

J. Manuf. Sci. Eng 123(1), 135-141 (Oct 01, 1999) (7 pages) doi:10.1115/1.1287347 History: Received November 01, 1998; Revised October 01, 1999
Copyright © 2001 by ASME
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References

Avitzur, B., 1962, “Pass Reduction Schedule for Optimum Production of a Hot Strip Mill,” Iron Steel Eng., December, pp. 104–114.
Rao,  S. S., and Kumar,  A., 1978, “Optimization of Cold Rolling by Nonlinear Programming,” J. Eng. Ind., 100, pp. 186–192.
Ford,  H., Ellis,  F., and Bland,  D. R., 1952, “Cold Rolling with Strip Tension, Part II-Comparison of Calculated and Experimental Results,” J. Iron Steel Inst., London, 171, pp. 239–245.
Wanheim,  T., Bay,  N., and Petersen,  A. S., 1974, “A Theoretically Determined Model For Friction in Metal Working Processes,” Wear, 28, pp. 251–258.
Christensen,  P., Everfelt,  H., and Bay,  N., 1986, “Pressure Distribution in Plate Rolling,” CIRP Ann., 35, pp. 141–146.
Tarnovskii, I. Ya., Pozdeyev, A. A., and Lyashkov, V. B., 1965, “Deformation of Metals During Rolling,” Pergamon Press, London.
Chen,  C. C., and Kobayashi,  S., 1974, “Rigid Plastic Finite Element Analysis of Ring Compression,” AMD, 28, pp. 251–258.
Wuasatowski, Z., 1969, Fundamentals of Rolling, Pergamon Press.
Ford,  H., Ellis,  F., and Bland,  D. R., 1951, “Cold Rolling with Strip Tension, Part I-A New Approximate Method of Calculation and a Comparison with Other Methods,” J. Iron Steel Inst., London, 168, pp. 115–143.
Alexander,  J. M., 1972, “On the Theory of Rolling,” Proc. R. Soc. London, Ser. A, 326, pp. 535–563.
Hitchcock, J. H., June 1935, “Roll Neck Bearings,” Appendix I, ASME Report of Special Research Committee, p. 227.
Shuaib,  A. N., and Duffuaa,  S. O., 1990, “A Methodology for Multipass Machining Optimization,” Arab. J. Sci. Eng., 15, pp. 744–749.
Rao, S. S., 1978, Optimization Theory and Applications, 2nd ed., Wiley Eastern Limited.
Han,  S. P., 1977, “A Globally Convergent Method for Nonlinear Programming,” J. Optim. Theory Appl., 22, p. 297.
Serope Kalpakjian, 1978, “Manufacturing Processes for Engineering Materials,” Addison Wesley, London.
Roberts, W. L., 1978, Cold Rolling of Steel, Dekker, New York.

Figures

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Schematic illustration of the notations used
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Schematic illustration of the multipass rolling
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Frictional stress as a function of normal stress and friction factor
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The comparison of Christensen’s model and the developed model for wax (k=0.339 N/m2,n=0.156)
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Experimental results of Christensen for wax 4
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Forces acting on the roll barrel
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Variation of the energy consumption with the number of passes for cold rolling
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Variation of the energy consumption for different values of coefficients of friction for cold rolling of steel
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Variation of the energy consumption with the number of passes for hot rolling
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Variation of the energy consumption for different values of coefficients of friction for hot rolling of steel

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