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TECHNICAL PAPERS

Manufacturing Block Diagrams and Optimal Adjustment Procedures

[+] Author and Article Information
Daniel D. Frey

Department of Aeronautics and Astronautics, Massachusetts Institute of Technology, Cambridge, MA 02139

Kevin N. Otto

Engineering Design Research Laboratory, Massachusetts Institute of Technology, Cambridge, MA 02139

Stan Taketani

Hughes Research Laboratory, Malibu, CA 90265

J. Manuf. Sci. Eng 123(1), 119-127 (Oct 01, 1999) (9 pages) doi:10.1115/1.1310329 History: Received May 01, 1997; Revised October 01, 1999
Copyright © 2001 by ASME
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References

Anderson, D. M., 1990, Design for Manufacturability, CIM Press, Lafayette, CA.
Frey,  D. D., Otto,  K. N., and Wysocki,  J., 2000, “Evaluating Process Capability During the Design of Manufacturing Systems,” ASME J. Manuf. Sci. Eng., 22, pp. 513–519.
Harry, M. J., and Lawson, J. R., 1992, Six Sigma Producibility Analysis and Process Characterization, Addison-Wesley, Reading, MA.
Evans,  D. H., 1974, “Statistical Tolerancing: The State of the Art, Part 2. Methods of Estimating Moments,” J. Quality Technol., 7, No. 1, pp. 1–12.
Bjorke, O., 1978, Computer Aided Tolerancing, Tapir Publishers, Trondheim, Norway.
Greenwood,  W. H., and Chase,  K. W., 1987, “A New Tolerance Analysis Method for Designers and Manufacturers,” ASME J. Eng. Ind., 109, pp. 112–116.
Suh, N. P., 1990, The Principles of Design, Oxford University Press, Oxford.
Taguchi, G., 1987, System of Experimental Design, Vols. 1 and 2, ASI & Quality Resources, White Plains, New York.
Otto, K., 1994, “Robust Product Design Using Manufacturing Adjustments,” ASME Design Theory and Methodology Conference, Minneapolis, MN.
Otto,  K., and Antonsson,  E., 1993, “Tuning Parameters in Engineering Design,” J. Mech. Des., 115, pp. 14–19.
Phadke, M. S., 1989, Quality Engineering Using Robust Design, Prentice Hall, Englewood Cliffs, New Jersey.
Penrose,  R., 1955, “A Generalized Inverse for Matrices,” Proc. Cambridge Philos. Soc., 51, pp. 406–413.
Ben-Israel, A., and Greville, T. N. E., 1980, Generalized Inverses: Theory and Applications, Robert E. Krieger Publishing, Huntington, NY.

Figures

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The quality characteristics for assembling an LBP onto a PWA
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The effect of scaling of the lead frame
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Lead frame misalignment causes vertical misalignment of the shin
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The canonical representation of a manufacturing system
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Parallel connect of manufacturing processes
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Expanded diagram of the electronic assembly process
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Data on lead position error from placement of nine 368 leaded LBPs—no adjustments applied
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Simulation results for lead position error from placement of nine 368 leaded LBPs—no adjustments applied
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Block diagram of a manufacturing system with an adjustment variable
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Block diagram of a manufacturing system with an optimal adjustment
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Reduced form of manufacturing system with an optimal adjustment
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Block diagram of a manufacturing system with an optimal adjustment including measurement and actuation errors
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Reduced block diagram of a manufacturing system with an optimal adjustment including measurement and actuation errors
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Expanded block diagram of the electronic assembly process including adjustment
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Data on lead position error from placement of nine 368 leaded LBPs—optimal adjustments applied
Grahic Jump Location
Simulation results for lead position error from placement of nine 368 leaded LBPs—optimal adjustments applied

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