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TECHNICAL PAPERS

An Improved Transient Model of Tool Temperatures in Metal Cutting

[+] Author and Article Information
Tien-Chien Jen

Mechanical Engineering Department, University of Wisconsin, Milwaukee, Milwaukee, WI 53201

Aloysius U. Anagonye

Research & Development Center, General Motors Corporation, Warren, MI 49090

J. Manuf. Sci. Eng 123(1), 30-37 (Apr 01, 2000) (8 pages) doi:10.1115/1.1334865 History: Received January 01, 1999; Revised April 01, 2000
Copyright © 2001 by ASME
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References

Trigger,  K. J., and Chao,  B. T., 1951, “An Analytical Evaluation of Metal Cutting Temperatures,” Trans. ASME, 73, pp. 57–68.
Barrow,  G., 1973, “A Review of Experimental and Theoretical Techniques for Assessing Cutting Temperatures,” CIRP Ann., 22, pp. 203–211.
Shaw, M. C., 1984, Metal Cutting Principles, Oxford University Press, Oxford, Chap. 12.
Boothroyd, G., and Knight, W. A., 1989, Fundamentals of Machining and Machine Tools, Marcel and Dekker, New York, Chap. 3.
Strenkowski,  J. S., and Moon,  K. J., 1990, “Finite Element Prediction of Chip Geometry and Tool/Workpiece Temperature Distribution in Orthogonal Machining,” ASME J. Eng. Ind., 112, pp. 313–318.
Stephenson,  D. A., 1991, “Assessment of Steady-State Metal Cutting Temperature Models Based on Simultaneous Infrared and Thermocouple Data,” ASME J. Eng. Ind., 113, pp. 121–128.
Chandra,  A., and Chen,  C. L., 1994, “Thermal Aspects of Machining: A BEM Approach,” Int. J. Solids Struct., 33, pp. 1657–1693.
Stephenson,  D. A., and Ali,  A., 1992, “Tool Temperature in Interrupted Cutting,” ASME J. Eng. Ind., 114, pp. 127–136.
Radulescu,  R., and Kapoor,  S. G., 1994, “An Analytical Model for Prediction of Tool Temperature Fields during Continuous and Interrupted Cutting,” ASME J. Eng. Ind., 116, pp. 135–143.
Stephenson,  D. A., Jen,  T. C., and Lavine,  A. S., 1997, “Cutting Tool Temperatures in Contour Turning: Transient Analysis and Experimental Verification,” ASME J. Manuf. Sci. Eng., 119, pp. 494–501.
Loewen,  E. G., and Shaw,  M. C., 1954, “On the Analysis of Cutting Tool Temperatures,” Trans. ASME, 76, pp. 217–231.
Carslaw, H. S., and Jaeger, J. C., 1959, Conduction of Heat in Solids, Clarendon Press, Oxford.
Jen, T. C., and Lavine, A. S., 1994, “Prediction of Tool Temperatures in Interrupted Metal Cutting,” Proc. of 7th International Symposium on Transport Phenomena in Manufacturing Processes, pp. 211–216.
Kagiwada,  T., and Kanauchi,  T., 1988, “Numerical Analyses of Cutting Temperatures and Flow Ratios of Generated Heat,” JSME Int. J., Ser. III, 31, No. 3, pp. 624–633.
Chao,  B. T., and Trigger,  K. J., 1955, “Temperature Distribution at the Tool-Chip Interface in Metal Cutting,” Trans. ASME, 77, pp. 1107–1121.
Levy,  E. K., Tsai,  C. L., and Groover,  M. P., 1976, “Analytical Investigation of the Effect of Tool Wear on the Temperature Variations in a Metal cutting Tool,” ASME J. Eng. Ind., 98, pp. 251–257.
Tsai, C. L., 1973, Finite Difference Solutions for the Time Dependent Temperature Distributions in Metal Cutting Tool, MS thesis, Department of Mechanical Engineering and Mechanics, Lehigh University.
Komanduri,  R., 1993, “Machining and Grinding: A Historical Review of the Classical Papers,” Appl. Mech. Rev., 46, No. 3, pp. 80–132.
Jaeger,  J. C., 1942, “Moving Sources of Heat and the Temperature at Sliding Contacts,” Proc. Roy. Soc. NSW, 76, pp. 203–224.
Blok, H., 1938, “Theoretical Study of Temperature Rise at Surfaces of Actual Contact Under Oiliness Lubricating Conditions,” Proc. General Discussion on Lubrication and Lubricants, Inst. Mech. Eng. (London), pp. 222–235.
Trent, E. M., 1977, Metal Cutting, Butterworth, Washington, DC, Chap. 5.

Figures

Grahic Jump Location
Heat generation locations
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Energy partitioning diagram
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Comparison of transient and steady state energy partitioning
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Comparison of tool temperature distributions in transient and steady state model
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Comparison of experimental data with predicted temperatures
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Transient heat flux profiles
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Transient tool-chip interface temperature distributions
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Comparison of local tool-chip interface temperatures for uniform and parabolic heat flux inputs

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