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TECHNICAL PAPERS

Effect of Cutting-Edge Geometry and Workpiece Hardness on Surface Residual Stresses in Finish Hard Turning of AISI 52100 Steel

[+] Author and Article Information
Jeffrey D. Thiele, Shreyes N. Melkote

The George W. Woodruff School of Mechanical Engineering, Georgia Institute of Technology, Atlanta, GA 30332-0405

Roberta A. Peascoe, Thomas R. Watkins

High Temperature Materials Laboratory, Oak Ridge National Laboratories, Oak Ridge, TN 37831-6064

J. Manuf. Sci. Eng 122(4), 642-649 (Dec 01, 1999) (8 pages) doi:10.1115/1.1286369 History: Received March 01, 1999; Revised December 01, 1999
Copyright © 2000 by ASME
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References

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Figures

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Typical PCBN cutting-edge preparation (orthogonal cutting geometry shown)
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Factors and factor levels
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Goniometer setup (HTML, Oak Ridge National Labs)
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Residual stress notation with respect to workpiece surface
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Effect of edge preparation and feed rate on hoop stress —57 HRC workpiece
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Effect of edge preparation and feed rate on axial stress —57 HRC workpiece
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Effect of edge preparation and feed rate on hoop stress —41 HRC workpiece
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Effect of edge preparation and feed rate on axial stress —41 HRC workpiece
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Effect of hardness and feed rate on axial stress—22.9 μm hone
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Effect of hardness and feed rate on axial stress—121.9 μm hone
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Effect of hardness and feed rate on hoop stress—22.9 μm hone
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Effect of hardness and feed rate on hoop stress —121.9 μm hone
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Continuous white layer—121.9 μm hone, 0.15 mm/rev feed, 57 HRC workpiece
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Continuous white layer—121.9 μm hone, 0.15 mm/rev feed, 41 HRC workpiece. This white layer appears to be intermittent but is continuous when viewed at high magnification.
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Dark layer—22.9 μm hone, 0.10 mm/rev feed, 57 HRC workpiece
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Intermittent white layer—24.5 μm cham., 0.10 mm/rev feed, 57 HRC workpiece

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