Finite Element Modeling of Burr Formation Process in Drilling 304 Stainless Steel

[+] Author and Article Information
Y. B. Guo, D. A. Dornfeld

Dept. of Mechanical Engineering, University of California, Berkeley, Berkeley, CA 94720-1740

J. Manuf. Sci. Eng 122(4), 612-619 (Sep 01, 1999) (8 pages) doi:10.1115/1.1285885 History: Received October 01, 1997; Revised September 01, 1999
Copyright © 2000 by ASME
Your Session has timed out. Please sign back in to continue.


Gillespie,  L. K., 1979, “Deburring Precision Miniature Parts,” Precis. Eng., 1, No. 4, pp. 189–198.
Gillespie, L. K., 1975, “Hand Deburring of Precision Parts,” Bendix Aerospace, Kansas City Division, Report No. BDX 613–1443.
Gillespie, L. K., 1975, “Burrs Produced by Drilling,” Bendix Corporation, Unclassified Topical Report BDX-613-1248, December.
Takazawa, K., 1988, “The Academic Challenge of Burr Technology in Japan,” SME Deburring and Surface Conditioning Technique Conference.
Stein, J., 1995, “Burr Formation in Precision Drilling of Stainless Steel,” Ph.D. dissertation, Dept. of Mech. Eng., University of California, Berkeley.
Sofronas, A., 1975, “The Formation and Control of Drilling Burrs,” Ph.D. dissertation, University of Detroit.
Lee, G. B., 1989, “Digital Control for Burr Minimization in Drilling,” Ph.D. dissertation, Univ. of California, Berkeley, April.
Usui, E., and Shirakashi, T., 1982, “Mechanics of Machining—from ‘Descriptive’ to ‘Predictive’ Theory. In On the Art of Cutting Metals—75 Years Later,” Vol. PED-7, pp. 13–35, New York.
Liu, C. R., Lin, Z. C., and Barash, M. M., 1984, “Thermal and Mechanical Stresses in the Workpiece During Machining,” High Speed Machining, PED Vol. 12, R. Kunanduri, K. Subramanian, and B. F. van Turkovich, eds., ASME, New York, pp. 181–191.
Strenkowski,  J. S., and Carroll,  J. T., 1985, “A Finite Element Model of Orthogonal Metal Cutting,” ASME J. Eng. Ind., 107, pp. 349–354.
Klamecki,  B. E., and Kim,  S., 1988, “On the Plane Stress to Plain Strain Transition Across the Shear Zone in Metal Cutting,” ASME J. Eng. Ind., 110, pp. 322–325.
Komvopoulos,  K., and Erpenbeck,  S. A., 1991, “Finite Element Modeling of Orthogonal Metal Cutting,” ASME J. Eng. Ind., 113, pp. 253–267.
Lin,  Z. C., and Lin,  S. Y., 1992, “A Coupled Finite Element Model of Thermo-Elastic-Plastic Large Deformation for Orthogonal Cutting,” ASME J. Eng. Ind., 114, pp. 218–226.
Zhang,  B., and Bagchi,  A., 1994, “Finite Element Simulation of Chip Formation and Comparison with Machining Experiment,” ASME J. Eng. Ind., 116/3 , pp. 289–297.
Marusich, T. D., and Ortiz, M., 1995, “A Finite Element Study of Chip Formation in High-Speed Machining,” Manufacturing Science and Engineering, MED-Vol. 2-1/MH-Vol. 3-1, E. Kannatey-Asiba, Jr., ed., ASME, New York, pp. 245–258.
Shih,  A. J., 1995, “Finite Element Simulation of Orthogonal Metal Cutting,” ASME J. Eng. Ind., 117, pp. 84–93.
Huang,  J. M., and Black,  J. T., 1996, “An Evaluation of Chip Separation Criteria for the FEM Simulation of Machining,” J. Manuf. Sci. Eng., 118, pp. 545–553.
Obikawa,  T., and Usui,  E., 1996, “Computational Machining of Titanium Alloy—Finite Element Modeling and a Few Results,” ASME J. Manuf. Sci. Eng., 118, pp. 208–215.
Ceretti, E., Taupin, E., and Altan, T., 1997, “Simulation of Metal Flow and Fracture Applications in Orthogonal Cutting, Blanking, and Cold Extrusion,” CIRP Ann.
Park, I. W., 1996, “Modeling of Burr Formation Processes in Metal Cutting,” Ph.D. dissertation, University of California, Berkeley, Department of Mechanical Engineering, May.
Hibbit, Karlsson, and Sorenson, Inc., 1988, ABAQUS/Explicit User’s Manual, ver.5.3, Providence, RI.
Kronenberg, 1966, Machining Science and Application, Pergamon Press.
Kattus, J. R., 1975, Aerospace Structural Metals Handbook.
Kalpakjian, S., 1997, Manufacturing Engineering and Technology, Addison-Wesley Publishing Company, Inc.
Stephenson, D. A., and Agapiou, J. S., 1997, Metal Cutting Theory and Practice, Marcel Dekker, Inc.
Reddy, J. N., 1993, An Introduction to the Finite Element Method, McGraw-Hill, Inc.
DeVries, W. R., 1992, Analysis of Material Removal Processes, Springer-Verlag.
Shaw, M. C., 1984, Metal Cutting Principles, Oxford University Press, New York.
Black, J. T., and Huang, J. M., 1995, “Shear Strain Model in Metal Cutting,” Manufacturing Science and Engineering, MED-vol.2-1/MH-vol.3-1, pp. 283–302.
Guo,  Y. B., and Dornfeld,  D. A., 1998, “Finite Element Analysis of Drilling Burr Minimization with a Backup Material,” Trans. NAMRI/SME, XXVI, pp. 207–211.


Grahic Jump Location
Cross section of the workpiece geometry
Grahic Jump Location
Drill geometry: side view (left), top view (right)
Grahic Jump Location
Effect of radial position along drill lips on the effective rake angle
Grahic Jump Location
Effect of radial position on the effective plastic strain
Grahic Jump Location
Element sets of the FEM model
Grahic Jump Location
Flow chart of drilling burr formation simulation
Grahic Jump Location
Burr initiation from simulation (left) and drilling plasticine (right)
Grahic Jump Location
Von Mises stress contour in burr initiation
Grahic Jump Location
Burr development from simulation (left) and drilling plasticine (right)
Grahic Jump Location
Von Mises stress contour in burr development
Grahic Jump Location
Pivoting point from simulation (left) and drilling plasticine (right)
Grahic Jump Location
Von Mises stress contour at pivoting stage
Grahic Jump Location
Cap formation from simulation (left), drilling plasticine (right top) and 304 SS (right bottom)
Grahic Jump Location
Von Mises stress contour in cap formation
Grahic Jump Location
Final burr geometry from simulation (left), burr of plasticine (right top) and burr of 304 SS (right bottom)
Grahic Jump Location
Residual Von Mises stress contour



Some tools below are only available to our subscribers or users with an online account.

Related Content

Customize your page view by dragging and repositioning the boxes below.

Related Journal Articles
Related eBook Content
Topic Collections

Sorry! You do not have access to this content. For assistance or to subscribe, please contact us:

  • TELEPHONE: 1-800-843-2763 (Toll-free in the USA)
  • EMAIL: asmedigitalcollection@asme.org
Sign In