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TECHNICAL PAPERS

Analytical Stability Analysis of Variable Spindle Speed Machining

[+] Author and Article Information
S. Jayaram, S. G. Kapoor, R. E. DeVor

Department of Mechanical and Industrial Engineering, University of Illinois at Urbana-Champaign, Urbana, IL 61801

J. Manuf. Sci. Eng 122(3), 391-397 (Sep 01, 1999) (7 pages) doi:10.1115/1.1285890 History: Received June 01, 1998; Revised September 01, 1999
Copyright © 2000 by ASME
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References

Tlusty,  J., 1984, “Dynamics of High Speed Milling,” ASME J. Eng. Ind., 12, p. 101.
Tobias, S. A., Machine-Tool Vibrations, Blackall, London, 1965.
Lin,  S. C., DeVor,  R. E., and Kapoor,  S. G., 1990, “The Effects of Variable Speed Cutting on Vibration Control in Face Milling,” ASME J. Eng. Ind., 112, p. 1.
Radulescu,  R., Kapoor,  S. G., and DeVor,  R. E., 1993, “An Investigation of Variable Spindle Speed Face Milling for Tool-Work Structures With Complex Dynamics,” PED: Manuf. Eng. Sci., 64, p. 603.
Sexton,  J., and Stone,  B., 1978, “The Stability of Machining With Continuously Varying Spindle Speed,” Ann. CIRP, 27, p. 321.
Takemura,  T., Kitamura,  T., and Hoshi,  T., 1974, “Active Suppression of Chatter by Programmed Variation of Spindle Speed,” Ann. CIRP, 23, p. 121.
Inamura,  T., and Sata,  T., 1974, “Stability Analysis of Cutting Under Variable Spindle Speed,” Ann. CIRP, 23, p. 119.
de Canniere,  J., van Brussel,  H., and van Bogaert,  J., 1981, “A Contribution to the Mathematical Analysis of Variable Spindle Speed Machining,” Appl. Math. Modeling, 5, 158.
Jemielniak,  K., and Widota,  A., 1984, “Suppression of Self-Excited Vibration by the Spindle Speed Variation Method,” Int. J. Machine Tool Des. Res., 24, p. 207.
Tsao,  T. C., McCarthy,  M. W., and Kapoor,  S. G., 1993, “A New Approach to Stability Analysis of Variable Speed Machining Systems,” Int. J. Mach. Tools Manuf., 33, p. 791.
Zhang, H., Ni, J., and Shi, H., 1994, “Machining Chatter Suppression by Means of Spindle Speed Variation,” S. M. Wu Symposium, I, p. 161.
Sexton,  J. S., and Stone,  B. J., 1980, “An Investigation of the Transient Effects During Variable Speed Cutting,” J. Mech. Eng. Sci., 22, p. 107.
Minis,  I., and Yanushevsky,  R., 1993, “A New Theorectical Approach for the Prediction of Machine Tool Chatter in Milling,” ASME J. Eng. Ind., 115, p. 1.
Altintas,  Y., and Budak,  E., 1995, “Analytical Prediction of Stability Lobes in Milling,” Ann. CIRP, 44, 357.
Altintas,  Y., Engin,  S., and Budak,  E., 1998, “Analytical Stability Prediction and Design of Variable Pitch Cutters,” Proc. ASME, MED, 8, 141.
McCarthy, M. W., 1992, “An Investigation of the On-Line Implementation of Variable Speed Machining for Vibration Suppression in Face Milling,” Master’s thesis, University of Illinois at U-C.
Jayaram, S., 1996, “Stability and Vibration Analysis of Turning and Face Milling Processes,” Ph.D. thesis, University of Illinois at U-C.

Figures

Grahic Jump Location
Variable spindle speed trajectory
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Comparison of predicted and experimental stability limits
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Comparison of analytical and sexton’s results
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Comparison of analytical and Tsao’s results, RV A=0.1,RV F=0.4
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VSM stability index contours for Ns=3.0,ζ=0.05
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Revised Sexton case (RV A=0.1,RV F=0.05)
Grahic Jump Location
VSM Stability index contours for Ns≥3.0,0.01≤ζ≤0.05
Grahic Jump Location
Comparison of CSM and VSM (RV A=0.25, RV F=0.4) during varying dynamics

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