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TECHNICAL PAPERS

Evaluating Cutting Fluid Effects on Cylinder Boring Surface Errors by Inverse Heat Transfer and Finite Element Methods

[+] Author and Article Information
Y. Zheng, H. Li, W. W. Olson, J. W. Sutherland

Dept. of Mechanical Engineering— Engineering Mechanics, Michigan Technological University, 1400 Townsend Drive, Houghton, MI 49931

J. Manuf. Sci. Eng 122(3), 377-383 (Sep 01, 1999) (7 pages) doi:10.1115/1.1285865 History: Received June 01, 1997; Revised September 01, 1999
Copyright © 2000 by ASME
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References

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Subramani, G., Suvada, R., Kapoor, S. G., DeVor, R. E., and Meingast, W., 1987, “A Model for the Prediction of Force System for Cylinder Boring Process,” Proc. of the 15th North Amer. Manf. Res. Conf., pp. 439–446.
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Stephenson,  D., 1991, “An Inverse Method for Investigating Deformation Zone Temperatures in Metal Cutting,” ASME J. Eng. Ind., 113, pp. 129–136.
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Kakade, N. N. and Chow, J. G., 1989, “Computer Simulation of Bore Distortions for Engine Boring Operation,” Proc. of the Symp. on Collected Papers in Heat Transfer, Winter Annual Meeting, San Francisco, CA, Vol. 123, pp. 259–265.
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Ozisik, M. N., 1980, Heat Conduction, Wiley, New York.

Figures

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Picture of the experimental setup
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Schematic of a cylinder bore with mounted thermocouples
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Predicted and measured temperatures for tests # 1 & # 8
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Cylinder bore illustrating heat loss terms
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Deformed cylinder at t=10 seconds due to the cutting forces, test #1
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“Force-induced” surface error vs. axial position in the bore for test #1
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Predicted temperature distribution in the bore at different times
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Deformed bore due to the thermal deformation at t=10 second
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Surface error (due to thermal deformation) versus axial position based on FEM model
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Measured surface error versus predicted (elastic+thermal) surface error

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